Sakai RS Series Operating & Maintenance Instructions Download Page 19 | Manualshive

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4. Starting-up

(5) Shift the choke lever to Fully open position after the engine has been started.

Warm-up the engine at an idling speed for approx. 5 minutes
after the engine has been started.
If the engine fails to start, check the spark plug and the fuel
system for blockage.

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CAUTION

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Summary of Contents for RS Series

Page 1: ...No 3498 35760 2 OPERATING MAINTENANCE INSTRUCTIONS RAMMER Series Be sure to operate inspect and maintain the products after you have read this manual carefully to understand the contents RS45 RS65 RS75 ...

Page 2: ......

Page 3: ...nual at a suitable place for your easy access Refer to a separate Engine Operation Manual for operation and maintenance of the engine If you lend or let other person to operate the machine thoroughly explain how to operate it and guide him to read this manual in advance before operation In addition if you trans fer the product to someone provide him with the Engine Operation Manual as well as this...

Page 4: ...1 Safety precautions 2 1 Basic safety precautions 4 2 Sticking position of warning notice Label 7 3 Inspection before operation 9 4 Starting up 13 5 Operation 16 6 Shutting down 17 7 Inspection and Maintenance 18 8 Fuel and Lubricant 20 9 For a long term storage 21 10 Overall View 22 ...

Page 5: ...of the MODEL and its CHASSIS NUMBER when you are ordering parts or getting instructions for trouble correction The PRODUCT MODEL and BODY NUMBER Serial No are indicated on the body name plate The name plate is stuck on the left hand side of the body MODEL CHASSIS NUMBER RS45 VRS4 〇〇〇〇〇 RS65 VRS2 〇〇〇〇〇 RS75 VRS3 〇〇〇〇〇 MASS MODEL CHASSIS NUMBER Serial No ...

Page 6: ...njury or death are marked as DANGER or WANING Precautions if they are failed to be observed which may lead to injury or to serious damage to the machine are marked as CAUTION and for precautions which may result in damage to the machine or shortening its service life are marked as IMPORTANT In addition labels indicating precautions in carrying out safety operation and maintenance service are stuck...

Page 7: ...this manual and or on the labels during machine operation as they could not cover all the precautions by foreseeing any possible danger WANING Cautions to be taken when making an alteration of the machine Making an alteration without our recommendation is a matter of question in terms of safe ty Contact our local sales agent or office in advance for alteration We will not bear any responsibility f...

Page 8: ...ught in a projection of the machine and or an ornament Also do not wear a clothe stained with oil as it may catch fire easily Never forget to wear protective goggles and a mask when required in the work Handle with care when hot members are at high temperature Take care not to be burned as the engine as a whole is very hot during operation or immediately after it has been stopped Do not allow your...

Page 9: ...or entrances Check the machine body before operation Check to see if each part of the machine functions properly at a safe place If it is found anything wrong be sure to take corrective measures to start operating the machine Check the machine for unusual noise unnatural vibration heat and smell If it is found something wrong stop the machine at a safe place immediately and check and locate the ca...

Page 10: ...nload the machine in from a transporting vehicle with two persons in order to avoid an accidental drop of the machine Drain fuel from the fuel tank the carburetor and the fuel strainer before transporting it on a long distance or on a rough road When lifting up the machine by holding the handle hold the handle at its front and rear part to prevent your finger and or hand from being caught between ...

Page 11: ...or safety s sake warning notice label is sticked to below mentioned position of our prod ucts Keep the label clean and free of breakage If it is broken or missed replace it with a new one When ordering labels be sure to mention the relative part number printed at the bottom right corner of it ...

Page 12: ...1 0 3998 06140 0 3998 16491 2 Read the operator s manual thoroughly before operating the machine Incorrect operation can cause severe injury or death It is your responsibility to operate the machine safely 3998 16491 2 WARNING Detail of Warning Notice Label ...

Page 13: ...omes to the upper limit mark when the level is insufficient Be sure to check and refill oil with the engine held level Check the oil level again at approx 3 minutes after it has been refilled Do not supply oil more than the specified since over supply of oil may result in blowing out of oil and poor output of the engine Shortage of oil may cause seizure of the engine If an oil other than the speci...

Page 14: ...the specified malfunction results Be sure to wipe it off when over filled If an oil other than the specified is used service life of engine is likely to be shortened IMPORTANT Remove the fill plug located in the lower cylinder case with the rammer shoe held level and check that the oil is filled up to the mouth of the port If it is found insufficient supply oil to the extent that it comes full to ...

Page 15: ...e to stop the engine when filling fuel Tighten the cap on the fuel tank securely after fuel has been filled up Be sure to check if it is the right fuel before refilling fuel WARNING In order to prevent fuel from being blocked be sure to fill up fuel through a filter CAUTION Since shortage of fuel can cause irregular tamping motion due to uneven fuel supply to the engine by vertical vibrating motio...

Page 16: ...hine may result In particular be sure to check bolts and nuts securing tamping shoe before starting operation Since crankcase and its related members are made of alumi num be careful not to over tighten them CAUTION 3 6 Handle height adjustment Handle height can be adjusted in two 2 steps to meet the operator s height It can easily be adjusted by relocating han dle counting bolts 3 Inspection befo...

Page 17: ...el cock 2 Close the choke lever in the carburetor RS45 RS65 Choke lever Closed RS75 Choke lever Closed Position the lever to a to a halfway between Closed and Fully open when temperature is wars or the engine is still hot Likewise position the lever to Closed when temperature is low IMPORTANT ...

Page 18: ...eturn it slowly as an abrupt release of the rope will cause damage to the cover with a shock CAUTION Start the engine after looking around to confirm the safety of its surroundings Hold the handle securely with your left hand to fix the machine body and pull the starter knob forcibly with your right hand to start the engine Pull up the starter knob so that your hand will not hit the handle WARNING...

Page 19: ...r to Fully open position after the engine has been started Warm up the engine at an idling speed for approx 5 minutes after the engine has been started If the engine fails to start check the spark plug and the fuel system for blockage CAUTION ...

Page 20: ...e clutch springs and tamp ing shoe Do not operate the rammer for driving a pile or on a solid ground exceeding capacity of the machine such as surface paved with asphalt concrete cobblestone and solid rock Otherwise this may cause damage to the machine as too much stress is applied to the machine body Do not get your hands off the handle while operating When operating the rammer on a ground surfac...

Page 21: ...rottle lever swiftly as in the start up operation Do not stop engine immediately after high speed operation otherwise oil deteriorates or motion members are stuck fast since the engine temperature rises suddenly CAUTION 2 Turn OFF the engine switch serving also as fuel cock and push it up for more than 3 seconds to stop the engine Closed Throttle lever Fuel cock OFF ...

Page 22: ...the spark plug to clean off car bon deposit on the plug every 50 hours of operation Adjust electrode gap to between 0 6mm and 0 7mm Spark plugs to be employed RS65 CR5HSB NGK 7 4 Air cleaner Remove the air cleaner element only the part made of urethane and clean it with wash oil kerosene every 50 hours of op eration After cleaning dip it in blended oil mixture in the ratio of 1 for engine oil to 3...

Page 23: ... drain plug and tilt the rammer to discharge oil then fill in the new oil Position the tamping shoe to be level to sup ply oil until it will overflow out of the drain plug Quantity specified RS45 500cc RS65 800cc RS75 900cc Drain plug 7 6 Checking bolts in each section for their tightness Check the mounting bolts for tightness In particular pay special attention around to the bolts securing engine...

Page 24: ...loyed Regular gasoline for automobile Fuel tank capacity 2 2 liters 8 2 Engine oil Vibrator oil Season Ambient temperature Viscosity rating Summer Spring Autumn Winter All year round 25 and above 25 10 10 10 Regardless of temperature SAE 30 SAE 30 or 20 SAE 20 SAE 10W 30 ...

Page 25: ...n 3 Check the engine and the vibrator for oil leakage 4 Wipe off oil stains if any on the rubber dampers 5 Check bolts and nuts for tightness and re tighten them as necessary 6 Put the cover over the rammer and store it in a dust free dry area 7 Remove the ignition plug to inject approximately 5cc of engine oil into the cylinder Then fit the plug and tighten it after the starter knob has been pull...

Page 26: ...uency 10 8 11 5Hz 650 690vpm Traveling Speed 8 12m min Engine Manufacturer s Model HONDA model GX100KR Maximum Output 2 2 2kW 3 0ps 3600min 1 rpm Fuel Gasoline Starting System Recoil starter 1 Indicating condition of the weight The weight to be indicated includes half the weight of fuel of the tank capacity and does not include the weight of water for sprinkling use 2 Engine output indication This...

Page 27: ...0 7 11 3Hz 640 680vpm Traveling Speed 16 20m min Engine Manufacturer s Model HONDA model GX100KR Maximum Output 2 2 2kW 3 0ps 3600min 1 rpm Fuel Gasoline Starting System Recoil starter 1 Indicating condition of the weight The weight to be indicated includes half the weight of fuel of the tank capacity and does not include the weight of water for sprinkling use 2 Engine output indication This indic...

Page 28: ...0 3 12 0Hz 680 720vpm Traveling Speed 17 21m min Engine Manufacturer s Model HONDA model GX120K1 Maximum Output 2 2 8kW 3 7ps 3600min 1 rpm Fuel Gasoline Starting System Recoil starter 1 Indicating condition of the weight The weight to be indicated includes half the weight of fuel of the tank capacity and does not include the weight of water for sprinkling use 2 Engine output indication This indic...

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Page 30: ... 11 200 C D SAKAI HEAVY INDUSTRIES LED Head office 1 4 8 Shiba Daimon Minato ku Tokyo Japan Cable address SKWSAKAI TOKYO Telex 242 3525 SKWMONJ Telphone Tokyo 03 3431 9971 November 2009 MODEL RS45 RS65 RS75 ...

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