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PFD2/PFS2 – OPERATING INSTRUCTIONS

 

 

INDEX 

DATE 

N° 

03 

26/06/01 

DC02020US 

 

5/11 

 

IV.4 – Applications 

 
The PFD/PFS pump is a volumetric pump. The stroke volume is dependent on the flow rate and 
discharge pressure. 
In order to know the precise flow rate of the pump, a paddle wheel flow transmitter can be fitted on 
outlet. For PFD2/PFS2 the part number of the flow transmitter is DP11619. 
 

• 

Part number marked 

K

 (PFD2 316K or PFS2 316K) indicates that the pump will be supplied with 

KALREZ

®

 manifold (P/N 2464K) and body (P/N 2738K) O.rings. 

 

• 

Part number marked 

W

 (PFD2 316W or PFS2 316W) indicates that the pump will be supplied 

with PFA manifold seals (P/N 2587), PTFE body rings (P/N 2588), and special manifolds  
(P/N 2586M and 2585M). 

 

• 

Part number marked 

G

 (PFD2 316G or PFS2 316G) indicates that the pump will be supplied with  

manifolds with no seals (P/N 2749G and 2750G) and PTFE body seals (P/N 2588). 

 
PFS2 pumps are equipped with valve seats without lip (P/N 2759A) and rounded spires bellows  
(P/N 2760S) in order to pump abrasive products (Slurry). 
 
Common applications are: 

• 

Semiconductor Industry:  

Transfer of ultrapure and corrosive chemicals. 

 

Pump filter recirculation systems. 

• 

Pharmaceuticals and Chemicals: Chemical injection and sampling. 

 

IV.5 – Limitations of use 

 
The standard pumping speed of the PFD2/PFS2 is about 120 strokes/min. 

 
The following should NOT be part of the system: 

• 

Do not connect the pump inlet or outlet with air, nitrogen or liquid under pressure, 

• 

Lubricated and/or wet air/nitrogen, 

• 

Air supply tubing greater than 5/32" ID (4 mm), 

• 

Air line length between the pump and control valve less than 10 feet (3 m) and more than 
20 feet (6 m), 

• 

Air pressure less than 29 PSI (2 bar) or greater than 72.5 PSI (5 bar), 

• 

Inlet connection less than 5/8" ID (15 mm), 

• 

Restricted suction side (valves, filters...) 

• 

Exceed the recommended liquid temperatures, 

• 

Pumping too viscous or abrasive liquids. 

 
Any of the above may be detrimental to the normal operation and life expectancy of the pump, and 
may invalidate the warranty. 
 
If the pump is being used with very corrosive chemicals, or if it is left for extended periods not in use, 
we recommend the system is emptied and flushed. 

 
 

V – Maintenance 

 

V.1 – Trouble Shooting 

 
If the pump stops for any reason check:

 

• 

The air/nitrogen supply, 

• 

That all valves in the chemical lines are open. 

 
Before dismantling the pump, ensure the shuttle valve is in the correct position. Depress the manual 
override on the shuttle valve (P/N 2701) to re-position the shuttle. 
 

Summary of Contents for PFD2

Page 1: ...uarters Factory 41 boulevard des Bouvets E A D A C des Berthilliers F 92741 NANTERRE CEDEX F 71850 CHARNAY LES MACON Tel 33 0 1 55 68 59 59 Tel 33 0 3 85 20 27 00 Fax 33 0 1 55 68 59 68 Fax 33 0 3 85...

Page 2: ...5 V 1 Trouble shooting V 2 Preventive maintenance V 2 1 Continuous operation V 2 2 Intermittent operation V 3 Comments VI Dismantling and Repair 6 VI 1 How to dismantle VI 2 Examination VI 3 Stripping...

Page 3: ...e from one side of the pump to the other The pump is self priming and has four balls which seat on lip seals check valves The pumping frequency of a bellows pump is much slower than an equivalent diap...

Page 4: ...arrangement drawing see appendix APP 2 EXT This drawing also shows the overall dimensions of the pump etc The pump must be positioned on its feet If not the check valves will not seat correctly and t...

Page 5: ...the speed by adjusting the needle valve Before using the pump with chemicals please check The body rings P N 2742 and the 4 manifold nuts are tight The air nitrogen supply is dry clean and between 29...

Page 6: ...lter recirculation systems Pharmaceuticals and Chemicals Chemical injection and sampling IV 5 Limitations of use The standard pumping speed of the PFD2 PFS2 is about 120 strokes min The following shou...

Page 7: ...lways be replaced together During routine maintenance checks examine the following parts and change them if necessary Bellows P N 2760 PFD or 2760S PFS Shuttle valve P N 2701 Viton bellow O ring P N 2...

Page 8: ...0 2 Replace with a new factory assembled shuttle valve P N 2701 3 Carefully tighten the 2 fastening screws Do not overtighten 4 Test with compressed air nitrogen Re tighten if necessary VI 3 2 Replaci...

Page 9: ...N 1028 11 Remove the 4 C PEEK plate screws P N 2729 12 Remove the 4 composite rings P N 7135F from plates P N 2741 and 2746 13 Clean the plates and the core P N 2740 by removing the dust from previou...

Page 10: ...he ring against the O ring positioning tool P N 1641 and insert it in the groove To install the ring on the outer side Figure 3 insert the shorter side of the O ring positioning tool through the inner...

Page 11: ...operation for the 4 sets of rings 15 Fit the plates and the body rings P N 2742 on the core tighten moderately the screws P N 2729 insert first the O ring P N 1720 under the screw head 16 Fit new pla...

Page 12: ...nch NB This chapter does not concern PFD S2 G pumps that have no manifold seals VI 3 7 Replacing other parts When dismantling the pump or control unit for service components found damaged should be re...

Page 13: ...Z BODY O RING 2 2 2740 CORE 1 1 2741 H BLADED PLATE 1 1 2742 BODY RING 2 2 2742T PFD2 TEFZEL BODY RING 2 2 2746 V BLADED PLATE 1 1 2747 STOP PLUG 1 1 2748 PFD2 PFA BODY 2 2 2748G PFD2 TG PFA BODY 2 2...

Page 14: ...BODY O RING 2 2 2759 PFD2 LIP SEAL 4 4 2760 PFD2 BELLOW WITH INSERT 2 2 2761 CENTRAL SHAFT 1 1 6512 BALL VALVE 20 4 4 7135F SHAFT COMPOSITE O RING 4 4 7139 PNEUMATIC VITON O RING 6 7185 1 4 EXHAUST S...

Page 15: ...E SCREW 2 2759 PFD2 LIP SEAL 4 2760 PFD2 BELLOW WITH INSERT 2 2761 CENTRAL SHAFT 1 6512 BALL VALVE 20 4 7135F SHAFT COMPOSITE O RING 4 7139 PNEUMATIC VITON O RING 6 7185 1 4 EXHAUST SILENCER 2 7220 PT...

Page 16: ...CE DATE DESIGNATION FM 18 06 01 ASTIPUR m 01 leva Bouvets F Nanter Cedex FRANCE Te 0 0 1 1 2 3 1 1 Fa 4 0 0 1 1 2 3 1 2 3 2740 A 4 N 4 O K 2 4 4 5 4 G 4 P 4 F 4 H 4 6 4 M 4 4 D 4 2 1 4 6 4 1 F C B E 2...

Page 17: ...Shuttle valve B V bladed plate C H bladed plate D Stopper E Central shaft F Bellow G Manifold O ring H Body O ring I Lip seal J Inlet manifold K Outlet manifold L Nut M Cap N Exhaust silencer O Body r...

Page 18: ...PURE 2 APP 2 EXT 00 S S S SG G G GP P P PP P P PL L L L A A A AS S S ST T T TI I I I 41 Boulevard des Bouvets F 92741 Nanterre Cedex FRANCE Tel 33 0 1 55 68 59 59 Fax 33 0 1 55 68 59 68 152 3mm 5 99 2...

Page 19: ...iPure PFD2 pump flow rate characteristics 0 0 5 1 1 5 2 2 5 3 3 5 4 4 5 250 450 650 850 1050 1250 1450 Flow rate l h Discharge head bar Air supply 5 bar Air supply 4 bar Air supply 3 bar Air supply 2...

Page 20: ...Pure PFS2 pump flow rate characteristics 0 0 5 1 1 5 2 2 5 3 3 5 4 4 5 0 200 400 600 800 1000 1200 1400 Flow rate l h Discharge head bar Air supply 5 bar Air supply 4 bar Air supply 3 bar Air supply 2...

Page 21: ...SG G G GP P P PP P P PL L L L A A A AS S S ST T T TI I I I 41 Boulevard des Bouvets F 92741 Nanterre Cedex FRANCE Tel 33 0 1 55 68 59 59 Fax 33 0 1 55 68 59 68 VANNE DE REGLAGE VALVE VANNE D ARRET ST...

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