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PFD1/PFS1 – OPERATING INSTRUCTIONS

 

 

INDEX 

DATE 

N° 

03 

27/09/01 

DC01020US 

 

5/11 

 

IV.4  – Applications 

 
The PFD/PFS pump is a volumetric pump. The stroke volume is dependent on the flow rate and 
discharge pressure. 
In order to know the precise flow rate of the pump, a paddle wheel flow transmitter can be fitted on outlet. 
For PFD1/PFS1 the part number of the flow transmitter is DP11013. 
 

• 

Part number marked 

K

 (PFD1 210K or PFS1 210K) indicates that the pump will be supplied with 

KALREZ

®

 manifold (P/N 2745K, Mark G) and body O.rings (P/N 2739K, Mark H). 

 
PFS1 pumps are equipped with valve seats without lip (P/N 2711A, Mark I) and bellows with rounded 
spires (P/N 2613S, Mark F) in order to pump abrasive products (slurry). 
 
Common applications are: 

• 

Semiconductor Industry:  

Transfer of ultrapure and corrosive chemicals. 

 

Pump filter recirculation systems. 

• 

Pharmaceuticals and Chemicals:   Chemical injection and sampling. 

 

IV.5  – Limitations of use  

 
The standard pumping speed of the PFD1/PFS1 is about 135 strokes/min. 
 

The following should NOT be part of the system: 

• 

Do not connect the pump inlet or outlet with air, nitrogen or liquid under pressure, 

• 

Lubricated and/or wet air/ nitrogen, 

• 

Air supply tubing greater than 3/32” (2.5 mm) ID, 

• 

Air line length between the pump and control valve less than 10 feet (3 m) and more than 
20 feet (6 m), 

• 

Air pressure less than 29 PSI (2 bar) or greater than 72.5 PSI (5 bar), 

• 

Inlet connection less than 3/8” (9 mm) ID, 

• 

Restricted suction side (valves, filters...), 

• 

Exceed the recommended liquid temperatures,  

• 

Pumping too viscous or abrasive liquids.  

 
Any of the above may be detrimental to the normal operation and life expectancy of the pump and may 
invalidate the warranty. 
 
If the pump is being used with very corrosive chemicals or if it is left for extended periods not in use, we 
recommend the system is emptied and flushed. 

 
 

V – Maintenance 

 

V.1 – Trouble Shooting 

 
If the pump stops for any reason check:

 

• 

The air/nitrogen supply, 

• 

That all valves in the chemical lines are open. 

Before dismantling the pump, ensure the shuttle valve is in the correct position. Depress the manual 
override on the shuttle valve (P/N 2701, Mark A) to re-position the shuttle. 

Summary of Contents for PFD1 AstiPure

Page 1: ...uarters Factory 41 boulevard des Bouvets E A D A C des Berthilliers F 92741 NANTERRE CEDEX F 71850 CHARNAY LES MACON Tel 33 0 1 55 68 59 59 Tel 33 0 3 85 20 27 00 Fax 33 0 1 55 68 59 68 Fax 33 0 3 85...

Page 2: ...V 1 Trouble shooting V 2 Preventive maintenance V 2 1 Continuous operation V 2 2 Intermittent operation V 3 Comments VI Dismantling and Repair 6 VI 1 How to dismantle VI 2 Examination VI 3 Stripping a...

Page 3: ...The pumping frequency of a bellows pump is much slower than an equivalent diaphragm pump and results in an extended life for the bellows Pulsation dampers with wetted parts in TEFLON PFA and PTFE are...

Page 4: ...ump must be positioned on its feet If not the check valves will not seat correctly and the pump may malfunction III 3 Connections III 3 1 Air Nitrogen connection The pump must be connected to a clean...

Page 5: ...are tight The air nitrogen supply is dry clean and between 29 and 72 5 PSI 2 and 5 bar The inlet and outlet fluid connections are correctly fitted and tight IV Applications IV 1 Chemical compatibilit...

Page 6: ...bout 135 strokes min The following should NOT be part of the system Do not connect the pump inlet or outlet with air nitrogen or liquid under pressure Lubricated and or wet air nitrogen Air supply tub...

Page 7: ...bellow O ring P N 2725 Body O ring P N 2739 Manifold O ring P N 2745 Lip seal P N 2711 PFD or 2711A PFS PTFEsleeves P N 7220 Silencers P N 7185 Ball valves P N 2712 V 2 2 Intermittent operation If the...

Page 8: ...o drawing APP 1 REF to visualize marks and part numbers quoted hereafter VI 3 1 Replacing the shuttle valve The valve is easily removed from the outside 1 Unscrew the 2 fastening screws take care not...

Page 9: ...P N KPFD1 as follows Each of the 4 shaft rings P N 7135F is composed of two parts one O ring and one sleeve Figure 1 O rings can be installed with the O ring positioning tool P N 1641 To install the r...

Page 10: ...eeve insertion tool P N 2680 Figure 4 While holding the O ring positioning tool P N 1641 against the plate place the sleeve insertion tool P N 2680 into the other side and use the push button to relea...

Page 11: ...uctions but in reverse order VI 3 4 Replacing the PTFE sleeves Follow the same procedure as for VI 3 3 until 14 after replacing the composite rings remove the PTFE sleeves P N 7220 from the groove wit...

Page 12: ...repair will be proposed to you and the pump will be returned to you within one week from date of its acceptance VII Warranty SGPPL ASTI pumps and accessories are warranted for all parts and labor aga...

Page 13: ...TH INSERT 2 2 2613S PFS1 BELLOW ROUNDED SPIRES WITH INSERT 2 2 2615 CENTRAL SHAFT 1 1 1 1 2701 SHUTTLE VALVE 1 1 1 1 2701F SHUTTLE VALVE PE UHMW SHUTTLE 1 1 1 1 2706 BODY RING 2 2 2 2 2706T ETFE BODY...

Page 14: ...LVE 10 4 4 2725 VITON BELLOW O RING 2 2 2729 C PEEK 5x50 PLATE SCREW 2 2739 FEP BODY O RING 2 2 2745 FEP MANIFOLD O RING 4 4 7135F SHAFT COMPOSITE O RING 4 4 7139 VITON PNEUMATIC O RING 6 7185 1 4 EXH...

Page 15: ...ORMANCE PLASTICS ASTI 41 Boulevard des Bouvets 92000 Nanterre France Tel 33 0 1 55 68 59 59 Fax 33 0 1 55 68 59 68 http www astipure com TM 24 09 01 V rifi par En date du 2x 7185 2x L B 4x 1028 2x E 4...

Page 16: ...A Shuttle valve B Bladed plate C Tapped plate D Central shaft E Stopper F Bellow G Manifold O Ring H Body O Ring I Lip seal J Manifold K Pump body L Body ring M Nut PR S 1 210 K F IMPORTANT The follow...

Page 17: ...I I I 41 Boulevard des Bouvets F 92741 Nanterre Cedex FRANCE Tel 33 0 1 55 68 59 59 Fax 33 0 1 55 68 59 68 Dessin par Valid par DATE DESIGNATION FM 02 05 00 Pump ASTIPURE 1 APP 1 EXT 00 134 8mm 5 31...

Page 18: ...re PFD1 PFS1 pump flow rate characteristics 0 0 5 1 1 5 2 2 5 3 3 5 4 4 5 50 150 250 350 450 550 650 750 Flow rate l h Discharge head bar Air supply 5 bar Air supply 4 bar Air supply 3 bar Air supply...

Page 19: ...SG G G GP P P PP P P PL L L L A A A AS S S ST T T TI I I I 41 Boulevard des Bouvets F 92741 Nanterre Cedex FRANCE Tel 33 0 1 55 68 59 59 Fax 33 0 1 55 68 59 68 VANNE DE REGLAGE VALVE VANNE D ARRET STO...

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