SAINT-GOBAIN Clipper CK31 Operating Instructions Manual Download Page 18

 

18 

Maintenance and service 

ATTENTION  :  to  perform  maintenance  on  the  machine,  always  switch  it  off.  Always  wear  a  dust 
protection mask and safety goggles while performing the maintenance of the machine. 

6.1  Maintenance of the machine 

To ensure a long-term quality from  the cutting with the  CK31, please follow the maintenance plan 
below:  

 

Regular service period 

Perform 

at 

every 

indicated period 

 

Aft

e

r o

n

e

 h

o

u

r o

w

o

rk

 

 Be

g

in

 o

th

e

 d

a

y

 

 Duri

n

g

 th

e

 c

h

a

n

g

in

g

 o

f t

h

e

 to

o

 En

d

 o

th

e

 d

a

y

 

 Ev

e

ry

 we

e

k

 

 Ev

e

ry

 m

o

n

th

 

 Aft

e

r a

 fa

u

lt

 

 Ev

e

ry

 y

e

a

Whole machine 

Visual  control  (general 
aspect, watertightness) 

 

 

 

 

 

 

 

 

Clean 

 

 

 

 

 

 

 

 

Oil (hydrostatic) 

Control and refill 

 

 

 

 

 

 

 

 

Flange and blade fixing devices 

Clean 

 

 

 

 

 

 

 

 

Belts tension 

Control 

 

 

 

 

 

 

 

 

Water hoses and nozzles 

Clean 

 

 

 

 

 

 

 

 

Hydraulic hose and connectors 

Control tightness 

 

 

 

 

 

 

 

 

Engine housing 

Clean 

 

 

 

 

 

 

 

 

Reachable nuts and screws 

Tighten up 

 

 

 

 

 

 

 

 

Reversing gear box 

Change oil 

 

 

 

 

 

 

 

 

Hydrostatic feed movement 

Change oil 

 

 

 

 

 

 

 

 

Grease nipple (pos.34 and 36) 

Grease 

 

 

 

 

 

 

 

 

Grease nipple (pos. 35) 

Grease 

 

 

 

 

 

 

 

 

 

 

Adjustment and replacement of the belts  

After  one  hour  of  work,  the  belts  heat  and  stretch. 
Therefore, you have to re-tension them.  
To  check  the  belts,  remove  the  cap  31,  and  press  with 
normal  pressure  on  the  belts.  The  displacement  should 
be approx. from a belt thickness. 
To adjust  the  belts’  tension,  loosen  the  nut  (32)  with the 
36mm  spanner.  Then  tighten  the  belts  by  turning  the 
screw  (33)  (clockwise:  increases  belt  tension).  Then  re-
tighten the nut (32).  
To  change  the  belts,  firstly  remove  the  belt  guard  by 
untightening the 3 screws. Loose the nut (32) and turn the 
screw (33) until the belts are loose. Then put new belts on 
the  pulleys  and  make  sure  the  pulleys  are  well  aligned. 
Re-assemble the belt guard and re-tension the belts with 
the screw (33). Then re-tighten the nut (32).  

Always use a matched set of belts. Do not replace single belts. After controlling or retightening 
the belts, reassemble the belt guard on the frame of the machine. 
 

Summary of Contents for Clipper CK31

Page 1: ...CK31 OPERATING INSTRUCTIONS...

Page 2: ...2...

Page 3: ...Declares that this product Floor saw CK 31 D KSA Code 70184621027 is in conformity with the following Directives European Machinery Directive 2006 42 EC Electromagnetic Compatibility Directive 2004 10...

Page 4: ...4...

Page 5: ...sioning 13 3 1 Tool assembly 13 3 2 Left or right cut 13 3 3 Water cooling system 13 3 4 Starting the machine 14 4 Transport and Storing 15 4 1 Securing for transport 15 4 2 Transport procedure 15 4 3...

Page 6: ...ance with inspection and servicing requirements shall also be considered as included under use in accordance with the regulations 1 1 Symbols Important warnings and pieces of advice are indicated on t...

Page 7: ...7 Press the button in this direction to raise the blade Press the button in this direction to lower the blade Parking brake on Parking brake off Emergency Stop Danger risk of cut...

Page 8: ...specified Processes No 8 of the Protection of Eyes Regulation 1974 Regulation 2 2 Part 1 For security reasons never leave the machine unattended untied or unlocked While the engine is running Do not m...

Page 9: ...dard ensuring long life reliability and a minimum of maintenance Special types of blades are available for asphalt green concrete cured concrete reinforced or not as well as for industrial cement floo...

Page 10: ...lights are showing the oil pressure 11 and the load of the battery 13 The emergency stop 12 is easy to reach for the operator You can easily read the temperature of the engine 10 and the working time...

Page 11: ...50 Oil Hydraulic system Under 0 C VG32 As per ISO VG DIN51519 HLP32 As per DIN51519 Cinematic viscosity at 40 C 22 8 35 2mm2 s cSI 0 30 C VG46 As per ISO VG DIN51519 HLP48 As per DIN51519 Cinematic vi...

Page 12: ...to operating conditions depending on o Material o Cutting depth o Machine wear o Lack of maintenance o Tool not adapted to application o Tool in bad shape o Non specialised operator Vibrations exposur...

Page 13: ...ect Wrong direction of rotation blunts the blade quickly Replace outer blade flange Tighten screw with 19mm wrench Reassemble the blade guard and make sure it is securely tighten with the handle 25 Re...

Page 14: ...against the spring pressure The engine starts in position 3 Release the key as soon as the engine starts The oil pressure light and the battery load light should go out Do not actuate the starter for...

Page 15: ...wards or forwards and to regulate the speed b Pushing the machine Disengage the clutch of the machine 23 and the parking brake 22 and push it on the handle 1 without starting the motor c Lifting using...

Page 16: ...h water or that you have connected the blade guard to the water supply No diesel is supplied with the machine The engine is shipped with oil Check oil level before starting Top up if required see 6 2...

Page 17: ...chine moving forward as cutting backwards will damage the blade and the blade shaft Follow the line with the pointer The feed speed must be adjusted depending on the material being cut and depth of cu...

Page 18: ...r box Change oil Hydrostatic feed movement Change oil Grease nipple pos 34 and 36 Grease Grease nipple pos 35 Grease Adjustment and replacement of the belts After one hour of work the belts heat and s...

Page 19: ...Then reassemble the gear box Make sure than the belts are correctly tightened Oil change for the hydrostatic of the feed movement Let the oil drain through the drain screw 40 Re tighten then this scr...

Page 20: ...00 hours Every 1000 hours Engine oil Check level 5 Change 4 Oil filter Change 2 Fuel filter Change 3 Cooling air zone Check Clean Air cleaner filter Clean dry cut Clean wet cut Change the cartridge Va...

Page 21: ...ervice station for reclamation Do not throw it in the trash pour it on the ground or down in a drain Place an oil tray under the engine Unscrew the oil drain plug Drain the oil Fit the oil drain plug...

Page 22: ...half turn Open the fuel shut off valve Check the filter cartridge seal for leaks Clean strainer of fuel filter CAUTION Keep naked flames away when working on the fuel system Do not smoke Close fuel s...

Page 23: ...out taking care not to damage cartridge or wash according to manufacturer s instructions Gaskets on filter cartridge can become damaged through regular removal and replacement Check paper filter ligh...

Page 24: ...e and replace the belt Adjust alternator 4 against direction of arrow by turning bolt 3 until correct belt tension is achieved Retighten bolts 1 2 and 3 Control the valve clearance Only a DEUTZ specia...

Page 25: ...in as soon as the crank is disengaged No oil pressure Check the oil level Cylinder head temperature too high Check cooling air passage Stronger fault Contact nearest engine maintenance centre Engine l...

Page 26: ...hich is not always the quickest way Clear instructions will avoid problems and faulty deliveries If not sure please send us the defective part In the case of a warranty is claim the part must always b...

Page 27: ...o Boscone 4 I 20094 CORSICO MILANO Tel 0039 02 44 851 Fax 0039 0245 101238 e mail Norton edilizia saint gobain com Hungary Saint Gobain Abrasives KFT Banyaleg Utca 60B H 1225 BUDAPEST Tel 36 1 371 225...

Page 28: ...28 www construction norton eu Saint Gobain Abrasives 190 Bd J F Kennedy L 4930 BASCHARAGE LUXEMBOURG Tel 352 50401 1 Fax 352 501633 e mail sales nlx saint gobain com...

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