SafetyLink X-Rail Installation And Use Manual Download Page 1

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INSTRUCTION: XRAIL-INST-SURFACE-MOUNT

REVISION: 2.0

Innovative

Fall Protection

Safety

Link

Figure 1

x-Rail

InStallation and Use

Horizontal Rigid anchor line

Summary of Contents for X-Rail

Page 1: ...INSTRUCTION XRAIL INST SURFACE MOUNT REVISION 2 0 Innovative Fall Protection SafetyLink Figure 1 x Rail InStallation and Use Horizontal Rigid anchor line ...

Page 2: ...fall arrest device with a personal energy absorber must be used in conjunction with all SafetyLink Anchorages and Lifeline systems Do not carry out any modifications on this system without written permission by SafetyLink Pty Ltd 2 Specification 2 1 Description The SafetyLink X Rail is a Rigid Anchor Line suitable for use as part of a personal fall protection system The X Rail offers a horizontal ...

Page 3: ...RAIL TR 102 3M XRAIL TR 210 XRAIL TR 005 RAIL END CAP SHUTTLE STOP SHUTTLE XRAIL TR 213 XRAIL TR 006 XRAIL TR 014 90 CORNER 45 CORNER RAIL JOIN DOWEL XRAIL TR 104 XRAIL TR 107 XRAIL TR 212 RAIL SCREW DRILL ON SITE FIXTURE RAIL DRILL BIT XRAIL TR 907 OTS XRAIL TR 402 XRAIL TR 401 ...

Page 4: ...e no greater than 5º Figure 3 5 3 1 2 Structure Capacity The supporting structure shall be capable of supporting 15kN in all direction that the system can be loaded All load cases shall be considered by a trained engineer The structures in Figure 4 have been assessed by SafetyLink and are deemed to be acceptable If there is any doubt of the structures suitability consult a trained engineer Figure ...

Page 5: ...A A Across the Seam In line with the Seam A 1000mm maximum for fall arrest A 600mm maximum for abseil Figure 6 SPAN LENGTH MAXIMUM DEFLECTION 4 PERSONS 600mm 50mm 1000mm 200mm 3 1 4 Structure Fixings To prevent the below listed roof profiles from slipping or moving under load 8mm Tri fold aluminium rivet shall be installed in to the purlins along the entire length of the rail One rivet shall be in...

Page 6: ...f 1 0 9 5mm Drill size 7 8 8 2mm Rivets installed in to the lap join of the roof sheet shall penetrate both joining roof sheets Figure 8 After installation the mandrel of the rivet shall visible below the sealing mound The mandrel is required to be in contact with the sealing mound to create a waterproof seal In addition the seal of the rivet shall be compressed between the rail surface and the to...

Page 7: ...thread locker or equivalent prior to assembly IMPORTANT NOTE Before applying Loctite 243 use Loctite 7471 primer or equivalent to activate the surface according to manufacturer s instructions 4 System Assembly 4 3 1 System Termination Shuttle Stop At the end of a system or at a point where it is necessary to prevent the passage of a shuttle a shuttle stop shall be installed Drill an 11mm diameter ...

Page 8: ...in in the rail shall be fastened with the Rail Joiner as shown in Figure 12 Holes for rail join fasteners to be made with drill bit XRAIL TR 401 and drill fixture XRAIL TR 402 Figure 12 1 2 1 2 STEP 1 STEP 2 STEP 3 COMPLETE JOIN ...

Page 9: ... 3 Corner Single Bend or Jogs Single corners are used to change the direction of the rail without traversing a ridge Figure 13 1 2 2 1 STEP 1 STEP 2 2 1 STEP 3 STEP 4 2 1 STEP 5 STEP 6 COMPLETE SINGLE CORNER ...

Page 10: ...rs are used to traverse a ridge These corners are unique to specific structures and may require further support not shown below Please contact SafetyLink for more information Figure 14 2 1 2 1 STEP 1 STEP 2 1 2 1 2 2 STEP 3 STEP 4 STEP 5 COMPLETE ...

Page 11: ...tall method 1 Figure 15 A A 80 MIN END JOIN B A 25 C 25 25 MIN INTERMEDIATE FIXING CORNER SINGLE 4 1 2 Rivet fixing inline with the seam install method 1 Figure 16 C 25 MIN C 25 MIN END JOIN B MAX C 25 MIN C 25 MIN A 25 C 25 25 MIN INTERMEDIATE FIXING CORNER SINGLE ...

Page 12: ...A A A 80 MIN END JOIN B A 25 A 25 25 MIN A A A INTERMEDIATE FIXING CORNER SINGLE 4 1 4 Rivet fixing inline with the seam install method 2 Figure 18 25 MIN A A A 600 25 MIN A A A END JOIN B MAX C C 25 MIN 25 MIN A 25 A 25 25 MIN A A A INTERMEDIATE FIXING CORNER SINGLE ...

Page 13: ...imDek Rivets method 1 190 5 Max 1000 381 or 572 SpanDek Rivets method 1 175 Max 1000 350 525 Custom Orb Rivets method 1 229 Max 1000 381 534 Klip Lok 700 Hi Strength Rivets method 2 233 Max 1000 467 Klip Lok Classic 700 Rivets method 2 233 Max 1000 467 Klip Lok 406 Rivets method 2 203 Max 1000 609 KingSpan 400 Clamps 400 Max 1000 400 ...

Page 14: ...ployment as well as the estimated D ring side of the harness Refer the manufacturer s information SF represents the recommended safety factor of 1m FC represents the total allowable fall clearance For safe use FC shall always be greater than A B SF Figure 21 A B FC SF 5 2 Swing Fall Working off centre of a horizontal line or rail may cause a swing fall See Figure 22 Fall protection systems shall b...

Page 15: ...king Connection Only make compatible connections Always ensure connectors close and lock correctly before use Below and Figure 24 are examples of unsuitable connections 1 To an anchor or D ring which has another connector attached 2 In a position that will apply load to the gate mechanism 3 By passing the connection through the attachment 4 Connecting a connector to another connector 5 Around a st...

Page 16: ...ating this equipment as well as implementing the rescue plan 7 2 Working Range The X Rail Rigid Anchor Line should be used in a 180º arc around the attachment point of the shuttle along the length of the rail Operating outside this range may cause connecting devices to interfere with intermediate or end bracket fixings or result in the gate of the connector being loaded Figure 25 180º During use a...

Page 17: ...onnecting system manufacturer s instruction to ensure it is suitable for use with this equipment Only ever operate this equipment within the allowable operation range specified in this instruction see Figure 25 8 Storage Transport and Maintenance 8 1 Storage and transport This equipment shall be stored and transported in a cool dry environment away from any hazards and out of direct sunlight 8 2 M...

Page 18: ...l fasteners are present and tight Inspect the aluminium for chips cracks discolouration damage to the protective coating bending or warping 9 3 3 Corners and Jogs inspect for deformation damage dents or debris that may affect the strength of the rail or impede the Shuttle Inspect all the fasteners are present and tight 9 3 4 Fixings inspect all fixings are present and tight Inspect Fixings are fre...

Page 19: ...sent and tight Inspect Fixings are free of damage debris cracks and corrosion Comments 9 3 5 Shuttle inspect the housing is free of cracks damage or deformation Inspect the attachment point is free of cracks damage or deformation Ensure all screws are present and not loose Inspect all the wheels contact the rail and the shuttle moves smoothly over the rail Inspect the markings are present and legi...

Page 20: ... CONNECT 1 USER TO EACH SHUTTLE Inspection record 1 __ __ ____ DD MM YYYY 6 __ __ ____ DD MM YYYY 2 __ __ ____ DD MM YYYY 7 __ __ ____ DD MM YYYY 3 __ __ ____ DD MM YYYY 8 __ __ ____ DD MM YYYY 4 __ __ ____ DD MM YYYY 9 __ __ ____ DD MM YYYY 5 __ __ ____ DD MM YYYY 10 __ __ ____ DD MM YYYY SafetyLink Pty Ltd ABN 83 081 777 371 Phone 1300 789 545 or 61 2 4964 1068 info safetylink com www safetylink...

Page 21: ...jor failure 1 6 If any goods are not manufactured by the Company the guarantee of the manufacturer thereof shall be accepted by the Purchaser as the only express warranty given in respect of the goods 1 7 Except as provided in this clause 11 all express and implied warranties guarantees and conditions under statute or general law as the merchantability description quality suitability or fitness of...

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