SafetyLink Frogline Horizontal Lifeline Installation Handbook Download Page 7

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FROGLINE SURFACELINK

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COMPONENTS

DESCRIPTION

INDIVIDUAL ITEMS

FrogLine Base

End

FrogLine Base

Intermediate

FrogLine Base

Intermediate Extended

FrogLine Base

Corner

COMPONENTS FOR END, INTERMEDIATE AND CORNER BASES

QTY

DESCRIPTION

INDIVIDUAL ITEMS

Bolt: M16 x 35mm 316 Stainless Steel Set Screw

Washer: 70mm OD Black Plastic

SurfaceLink Plate: 550mm

Marine Grade Aluminium

Washer: 70mm OD Black Plastic

Washer: 70mm OD 316 Stainless Steel

Washer: M16 Spring

Nut: M16 316 Stainless Steel

Clamps (for different standing seam profiles, consult with
SafetyLink for suitable clamps).

Summary of Contents for Frogline Horizontal Lifeline

Page 1: ...e with SafetyLink s installation handbook using only products supplied by SafetyLink Pty Ltd Failure to follow all warnings and instructions may result in serious injury or death ROOF ANCHORS HORIZONTAL LIFELINES PERMANENT LADDERS LADDER STABILISERS TEMPORARY ANCHOR X RAIL HORIZONTAL RAIL Asia Pacific The Americas 61 2 4964 1068 info safetylink com Europe Africa Middle East 33 6 1949 3867 europe s...

Page 2: ...ITS 8 FROGLINE SURFACELINK INSTALLATION 9 INSPECT THE INTEGRITY OF THE STRUCTURE AND ROOF SHEETING 9 LIFELINE SYSTEM INFORMATION 10 INSTALLATION CABLE TENSIONERS TERMINATION FITTINGS 10 TIGHTENING ASSEMBLY TORQUE SETTINGS FOR SWAGELESS TERMINALS 10 APPENDIX A SWAGELESS SWAGED FITTINGS INSTALLATION 11 APPENDIX B CRIMPED FITTINGS INSTALLATION 12 FROGLINE SHUTTLE 13 CONNECTING TO THE LIFE LINE SYSTEM...

Page 3: ...ompetent height safety installer To prevent galling of non permanent or adjustable stainless steel components use nickel anti seize or similar boundary layer lubricant Recommended waterproofing for roof tiles Sika Flex Co Polymer Sealant Recommended waterproofing for metal roof Silicone Sealant Neutral Cure Recommended chemical anchor Fischer FIS V as per Fischer Product Supplement Data sheets A p...

Page 4: ...y hand check the 16mm bolt securing the FrogLine Base to the Plate for rigidity and tightness If the Bolt can turn in the anticlockwise direction it will require attention Visually inspect the attachment component of the anchorage where practically possible Visually inspect the parent structure for modifications or deterioration which might lead to loss of anchorage strength Check the full length ...

Page 5: ...s option by replacement for a period of 1 one year from the date of shipment This limited warranty applies provided that a defects have arisen solely from faulty materials or workmanship b the Products have not received maltreatment inattention or interference c the Products have been installed in accordance with the Company s Installation Handbooks using only products supplied by the Company d ac...

Page 6: ...NE SYSTEM USING FROGLINE SURFACELINKS UP ROOF PITCHES NO GREATER THAN 15 DEGREES AND ACROSS ROOF PITCHES NO GREATER THAN 25 DEGREES PRODUCT COMPLETE UNITS FROGLINE INTERMEDIATE ANCHOR Product Code STAT FROGKSCF001 FIXING FROGLINE END ANCHOR Product Code STAT FROGKSCF002 FIXING FROGLINE INTERMEDIATE EXTENDED ANCHOR Product Code STAT FROGKSCF008 FIXING FROGLINE CORNER ANCHOR Product Code STAT FROGKS...

Page 7: ...ate Extended FrogLine Base Corner COMPONENTS FOR END INTERMEDIATE AND CORNER BASES QTY DESCRIPTION INDIVIDUAL ITEMS 1 Bolt M16 x 35mm 316 Stainless Steel Set Screw 1 Washer 70mm OD Black Plastic 1 SurfaceLink Plate 550mm Marine Grade Aluminium 1 Washer 70mm OD Black Plastic 1 Washer 70mm OD 316 Stainless Steel 1 Washer M16 Spring 1 Nut M16 316 Stainless Steel 4 Clamps for different standing seam p...

Page 8: ...P 1 Bolt all four clamps under plate ensuring the set screws are all facing the same direction STEP 2 Place FrogLine Intermediate End Corner Base on top of Plate with 70 OD Black Washer between them Insert M16 x 35mm Bolt through FrogLine Intermediate End Corner Base and Plate STEP 3 Place the 70 OD Black Plastic then 70mm stainless steel washer onto M16 x 35mm Bolt underneath plate STEP 4 Place M...

Page 9: ...its rust corrosion damage and correct installation Ensure the roof sheeting and structure is secured in accordance with Kingspan Insulated Roof Panel Installation Guide BROWNBUILT KLIP LOK ROOF PROFILES Surface Mounted Anchor systems installed on concealed fix roof types may require additional roof fixings Additional securing can be made to roof sheets with 12 gauge roofing screws through the roof...

Page 10: ...ual maximum distance between End Intermediate and Corner Anchors is 10 metres 4 Connect Swaged Swageless Tensioner with Tension Indicator to FrogLine End Anchor top connection point Do not attach Tensioner to cable at this stage 5 Adjust the Tensioner out to the maximum safe length 6 Match the cable along the side of the Tensioner and mark where to cut cable so that it will reach safely into the T...

Page 11: ...qual space between the jaws 3 Place the brass pressure ring on the end of the cable Make sure that the distance from the pressure ring to the end of the cable is 5 8mm 4 Slide the jaw housing over the jaws 5 The terminal can now be assembled Screw the head on the jaw housing with a torque wrench min 58 Nm 43Lbf ft Tighten the lock nut with min 50 Nm 36 Lbf ft Note after the first dynamic load the ...

Page 12: ...all 8mm 1x19 7x19 and 7x7 cable The measurement should be taken with Vernier Callipers to ensure accuracy If your measurements are outside the acceptable tolerance range this can be a sign of either a loss of pressure in your swaging tool or an indication that your dies are worn or incompatible Any swaging that occurs outside the acceptable tolerances will need to be restarted using the appropriat...

Page 13: ...tion MAKE SURE YOU ARE SAFE AT ALL TIMES WHILST ATTACHING OR DETACHING FROM THE FROGLINE LIFELINE SYSTEM A FALL RESCUE PLAN SHOULD BE DEVELOPED PRIOR TO USING SAFETYLINK EQUIPMENT ENSURE YOU USE THE SAFETYLINK KARABINER SUPPLIED ONLY PROGRESSING ALONG THE LIFELINE SYSTEM 1 Always progress the system manually Do not progress in any vehicle or motioning device 2 When progressing towards a corner to ...

Page 14: ...afety qualifications SAFETYLINK HEIGHT SAFETY SYSTEMS MUST ONLY BE INSTALLED AS PER OUR INSTALLATION GUIDES TO STRUCTURES AS SPECIFIED IN THE INSTALLATION MANUAL FOR EACH PRODUCT SHOULD ANY DOUBT EXIST IN REGARD TO THE STRUCTURES INTEGRITY AN ENGINEER SHOULD BE CONSULTED FrogLine Intermediate Unit FrogLine End Unit and Tensioner with Tension indicator FrogLine Corner Unit FrogLine Intermediate Uni...

Page 15: ... up allowing complete access to your roof Detailed comprehensive documentation provided e g installation guides testing results product sheets should be provided SafetyLink can also provide you with a qualified and reputable installer of SafetyLink products Contact our design team at info safetylink com and we can plan your fall arrest system for you 2018 SafetyLink Pty Ltd Australia Patents Safet...

Page 16: ... FALL OR SHOWS A DEFECT Any piece of equipment including both personal and permanently installed items which has been used to arrest a fall or which shows any defect during operator or periodic inspection shall be withdrawn from service immediately and a replacement obtained if necessary A label indicating the condition or defect should be attached to the equipment and it should be examined by a c...

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