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Safety-Kleen Systems, Inc. 

Models 90, 91, and 94 Manual Aqueous Parts Washers 

Support Manual 

 

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6.  Connect the hose assembly from the sink to the hose from the pump. 
7.  Install the lamp assembly.  (During repairs of HPM units, avoid reusing the existing 

lamp to assure integrity of assembly) 

8.  Install a 40-watt bulb and clear lamp cover. 
9.  Plug the unit into the customer’s receptacle, turn it on and check for normal 

operation. Wait for a few moments to confirm that the heater is raising the fluid 
temperature. 

 
Model 91 Vat Installation 
1.  Place the vat into its location at the customer site. 
2.  Fill the reservoir with 50 gallons of aqueous solution. 
3.  Place the HPM into the vat on the side panel compartment. 
4.  Connect the discharge hose from the pump to the fitting on the partition wall 

assembly. 

5.  Place the partition wall assembly into the vat on the left side. 
6.  Connect the hose assembly from the vat to the quick connect fitting on the partition 

wall assembly. 

7.  Install the lamp upright bracket onto the back panel of the vat. 
8.  Install the lamp assembly onto the upright bracket.  (During repairs of HPM units, 

avoid reusing the existing lamp to assure integrity of assembly) 

9.  Install a 40-watt bulb and clear lamp cover. 
10. Plug the unit into the customer’s receptacle, turn it on and check for normal 

operation. Wait for a few moments to confirm that the heater is raising the fluid 
temperature. 

 

5.0 TROUBLESHOOTING GUIDE  

 

TOP ISSUES THAT CAN BE RESOLVED AT THE CUSTOMER 

1.  Check customer outlet for power 

Use Outlet Tester to confirm proper wiring 

2.  Circuit breaker switches are off 

Turn them on 

3.  Pump pulsing on and off 

Add 5 gallons water, press Test, press Reset 

4.  Pump “hums” but does not flow 

Check for debris at the impeller 

5.  Pump rattling 

Replace pump assembly (magnet issue) 

6.  Lamp flashing (nuisance tripping) 

Press GFCI Test, wait 5 sec, Press Reset 

 

The above steps have resolved more than 95% of field 
issues. 
 

Your primary line of defense with the SK #2387 HPM is the 
troubleshooting label that comes in every kit.  Apply this label 
to the sink or vat and inform the customer about these simple 
troubleshooting tasks. 
 

 
 
 

2007 to Present Poly Box SK #2387 

Summary of Contents for 90

Page 1: ...tion may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without prior written permission of Safety Klee...

Page 2: ...er Pump Controller HPC Heater Pump Module HPM 4 3 0 SPECIFICATIONS 5 3 1 Technical Specifications 5 3 2 Site Requirements 5 4 0 INSTALLATION 6 4 1 Tool Requirements 6 4 2 Unpacking 6 4 3 Pre Installat...

Page 3: ...90 and 94 include a sink with a lid and fusible link which closes in the event of a fire The sink is mounted on a 30 gallon drum that contains water based cleaning solution The system also includes an...

Page 4: ...nitoring temperature The two thermistors in the SK 2387 are just behind the pump connected to a clear plastic tee Volute The portion of the pump that covers the impeller and where the flexible dischar...

Page 5: ...nominal usage 10 5A 10 5A 10 5A Bulb wattage 40W 40W 40W Heater wattage 1000W 1000W 1000W Temperature Operating temperature 120 F 48 9 C 120 F 48 9 C 120 F 48 9 C Maximum ambient 104 F 40 C 104 F 40 C...

Page 6: ...ormance QNC form 4 3 Pre Installation Before installing the Model 90 94 or 91 at the customer site use the outlet tester SK p n 250421 Grainger p n 3T885 Ideal brand p n 61 035 and verify that the rec...

Page 7: ...the lamp upright bracket onto the back panel of the vat 8 Install the lamp assembly onto the upright bracket During repairs of HPM units avoid reusing the existing lamp to assure integrity of assembly...

Page 8: ...hat is known to work or by using an outlet tester Pump Pulsates or No Solution Check for low solution level by removing the crumb cup and strainer basket in the sink Add five gallons of water if low P...

Page 9: ...the equipment make sure to unplug or disconnect all sources of electrical power Level One Repairs are simple repairs that can be performed by most employees Level Two Repairs are more difficult repair...

Page 10: ...breaker trips again the control box or GFCI is faulty Replace the unit 6 Plug the pump electrical cord back into the control box disconnected in step 5 If the GFCI or pump circuit breaker trips replac...

Page 11: ...ey were removed Note The pump shaft must be centered in the bushings in both the pump at the bottom of the impeller well and on the volute 7 Slide the pump into the main bracket Ensure the pump retent...

Page 12: ...Safety Kleen Systems Inc Models 90 91 and 94 Manual Aqueous Parts Washers Support Manual Page 12 of 14...

Page 13: ...Safety Kleen Systems Inc Models 90 91 and 94 Manual Aqueous Parts Washers Support Manual Page 13 of 14...

Page 14: ...Safety Kleen Systems Inc Models 90 91 and 94 Manual Aqueous Parts Washers Support Manual Page 14 of 14...

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