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Safety-Kleen Systems, Inc. 

Models 90, 91, and 94 Manual Aqueous Parts Washers 

Support Manual 

 

Page 

3

 of 

14

 

 

1.0 INTRODUCTION 

 
Read this entire manual carefully before you use this equipment. This manual will 
provide you with important information about the equipment and will instruct you on how 
to use it safely. 
 
Complete safety in the workplace is dependent upon proper handling and usage of this 
equipment, and the proper handling and usage of the cleaning chemistry you use in it. It 
is important that you carefully follow all Safe-Use Instructions, all operational directions 
and procedures provided in this manual and carefully follow all instructions on the 
Material Safety Data Sheet(s) (MSDS) and on all the labels. 
 

NOTE

: The MSDS for the cleaning chemistry will contain detailed information regarding 

its use, health hazards, first aid, shipping, handling, storage as well as emergency and 
environmental information. 
 

2.0 PRODUCT DESCRIPTION 

 

The Aqueous Sink-on-a-Drum parts washers (Models 90 and 94) include a sink with a 
lid and fusible link which closes in the event of a fire.  The sink is mounted on a 30-
gallon drum that contains water-based cleaning solution.  The system also includes an 
HPM (heater pump module) that pumps heated cleaning solution through a flexible 
nozzle or a flow-through brush assembly. The sink-on-a-drum style parts washer is 
available in two sizes with the Model 90 using a large stainless steel sink while the 
Model 94 uses a small painted sink.  The Aqueous Vat Parts Washer Model 91 is a 
large, insulated parts washing tank. 
 
These parts washers are designed as customer workplace devices. Typical applications 
include automotive repair shops, service stations and manufacturing maintenance and 
repair facilities for cleaning parts and/or assemblies using a water-based cleaning 
solution.

 

 

2.1 Applications 

 
Industry: 

 

Automotive or Industrial 

Parts/hour:   

1 to 50 

Parts size: 

 

Small (~1 lb)  

Medium (1-20 lbs) 

Parts soil: 

 

Light (oils, dusts) 

Medium (grease) 

Cleanliness:   

General cleaning 

Maintenance parts 

Do NOT add any chemistry to this unit including developers and gasoline.  Do NOT use 
to clean products dirtied with sulfur-based contaminants or industrial paints. 

Summary of Contents for 90

Page 1: ...tion may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without prior written permission of Safety Klee...

Page 2: ...er Pump Controller HPC Heater Pump Module HPM 4 3 0 SPECIFICATIONS 5 3 1 Technical Specifications 5 3 2 Site Requirements 5 4 0 INSTALLATION 6 4 1 Tool Requirements 6 4 2 Unpacking 6 4 3 Pre Installat...

Page 3: ...90 and 94 include a sink with a lid and fusible link which closes in the event of a fire The sink is mounted on a 30 gallon drum that contains water based cleaning solution The system also includes an...

Page 4: ...nitoring temperature The two thermistors in the SK 2387 are just behind the pump connected to a clear plastic tee Volute The portion of the pump that covers the impeller and where the flexible dischar...

Page 5: ...nominal usage 10 5A 10 5A 10 5A Bulb wattage 40W 40W 40W Heater wattage 1000W 1000W 1000W Temperature Operating temperature 120 F 48 9 C 120 F 48 9 C 120 F 48 9 C Maximum ambient 104 F 40 C 104 F 40 C...

Page 6: ...ormance QNC form 4 3 Pre Installation Before installing the Model 90 94 or 91 at the customer site use the outlet tester SK p n 250421 Grainger p n 3T885 Ideal brand p n 61 035 and verify that the rec...

Page 7: ...the lamp upright bracket onto the back panel of the vat 8 Install the lamp assembly onto the upright bracket During repairs of HPM units avoid reusing the existing lamp to assure integrity of assembly...

Page 8: ...hat is known to work or by using an outlet tester Pump Pulsates or No Solution Check for low solution level by removing the crumb cup and strainer basket in the sink Add five gallons of water if low P...

Page 9: ...the equipment make sure to unplug or disconnect all sources of electrical power Level One Repairs are simple repairs that can be performed by most employees Level Two Repairs are more difficult repair...

Page 10: ...breaker trips again the control box or GFCI is faulty Replace the unit 6 Plug the pump electrical cord back into the control box disconnected in step 5 If the GFCI or pump circuit breaker trips replac...

Page 11: ...ey were removed Note The pump shaft must be centered in the bushings in both the pump at the bottom of the impeller well and on the volute 7 Slide the pump into the main bracket Ensure the pump retent...

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