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Eco Dock Shelter| 

Owner’s Manual

| Version no: 1 

safetech.com.au 

Inadequate service & maintenance 

of the unit results in unsafe 

operation and potential injury to 

personnel. 

Possible 

Catastrophic 

  Contact Safetech for the regular servicing of your Dock shelter. (3 monthly 

service intervals for a heavy workload unit & 6-month service intervals for a 

low workload unit.) 

OR 

  Develop & implement a preventive maintenance plan for the unit. 

  Create a competency based training program for servicing the unit. 

  Train & authorise personnel on the safe & correct service of the unit using a 

Safetech Service maintenance prop or equivalent. 

  Only suitably trained & skilled personnel to service the unit. 

Owner 

No 

10 

Unknown safety hazards are 

existing in the area due to unknown 

local practices or the impact of the 

Dock shelter in the area could result 

in injury to personnel and damage 

to equipment. 

Possible 

Catastrophic 

  Owner  must  ensure  that  a  risk  assessment  on  the  unit  in  their  operating 

environment is done  

 

Owner 

No 

11 

Electrical Hazard

 (

: 240V and 3 

phase 415V

created if power cable 

damaged could result in shock, 

burns or seizure to personnel. 

Rare 

Catastrophic 

 

  Wiring to relevant Aust. Stds. & to the requirements of the Chief Electrical 

Inspector  

 

Designer 

Yes 

12 

Operators in contact with 3 phase 

415V supply voltage could suffer 

shock, burns or seizure. 

Rare 

Catastrophic 

  3 Phase, 415V supply outlet mounted to rear of pit to be inaccessible to un-

authorised persons. 

  Supply to outlet run in protective conduit.  

 

Designer 

Yes 

  Wiring complies with all Relevant Standards and requirements. 

Installer 

Yes if 

Safetech. 

No if not 

Safetech 

13 

Damage to blower motor and/or 

Control Box could result in injuries 

to personnel from both exposure to 

live power and equipment failure. 

Rare 

Catastrophic 

  Install motor blower and control box as specified by Designer.  

Installer 

Yes if 

Safetech. 

No if not 

Safetech. 

14 

Use of a damaged or broken Dock 

shelter could result in injury to 

personnel and further damage to 

equipment. 

Possible 

Catastrophic 

  Provide clear instructions in the Owners manual that specifies not to use a 

damaged or broken Dock shelter. 

Designer 

Yes 

 

Ensure regular service to be carried out. 

 

If damaged, use effective Lock out/Tag out system and arrange for repair. 

 

Include this hazard in your risk assessment.

 

Owner 

No 

Summary of Contents for ECO-500

Page 1: ...Owner s Manual Eco Dock Shelter Model ECO 500 Version no 1 January 2017 ...

Page 2: ......

Page 3: ... Frame from Building mm 950 Minimum Height from Roadway to Top of Frame mm 4910 Clear Door Opening Width Inflated mm 2300 Clear Door Opening Width Deflated mm 3000 Clear Door Opening Height Inflated mm 2000 Clear Door Opening Height Deflated mm 3000 Suitable for Door Opening up to mm 3250 Motor Blower Assembly Control 1 5kW 415V 3 Phase 50Hz Option 240V Single 1 Phase ...

Page 4: ...ponsibility 5 1 5 Features 6 2 0 Safety 7 2 1 Potential Shear Crush Injury Zones 7 3 0 Operating Instructions 8 3 1 Pre Operating Checks 8 3 2 Operating Sequence 8 4 0 Maintenance 9 4 1 Maintenance Repair Personnel 9 4 2 Planned Maintenance 9 5 0 Warranty 9 6 0 Safetech Divisions 10 7 0 Risk Management 11 7 1 Risk Assessment 11 7 2 Risk Matrix 15 7 3 Risk Score Rating 15 8 0 Drawings 16 ...

Page 5: ...ng photocopying recordings or any information storage or retrieval system without the express permission from Safetech 1 4 Owner s Responsibility To ensure both your safety and the safety of others and the continued effective operation of your Safetech Dock Shelter your responsibilities are as follows Before operating the Dock Shelter please read and ensure you understand both the safety instructi...

Page 6: ... vehicles reverse off center 3 Containing a 415 volt 3 phase or 240 volt single phase motor in its overhead canopy air is pumped into each section of seal and fully inflated within seconds via 2 position or push button control creating a seal around the sides and roof of vehicle reversed into dock face 4 Uniquely developed fabric allows the seal to actually breath and inflate to a certain pressure...

Page 7: ...ts adjacent to under or over the dock shelter 7 Maintenance and service on this dock shelter must only be carried out by a person who has been trained accredited by Safetech Please contact Safetech for service work or training 8 Maintenance and service on the dock shelter must be done at regular intervals to ensure trouble free and safe operation For high cycle or heavy load environments service s...

Page 8: ... Operating Checks 1 Check that power supply is ON 2 Ensure that there are no obstructions to dock shelter 3 2 Operating Sequence Important Stand Clear When Operating Unit 1 Truck backs up to dock until reaching dock bumpers 2 Turn selector switch to ON position to inflate the dock shelter 3 Operate dock leveller according the dock leveller operating instructions 4 Upon completion of loading unload...

Page 9: ...horise personnel on the safe correct service of the unit Permit only suitably trained skilled personnel to service the unit 4 2 Planned Maintenance To prolong the operational life and ensure the safe operation of your Dock Shelter we recommend regular planned maintenance by Safetech or a Safetech authorised agent For high cycle or heavy load environments service should be done every three 3 months...

Page 10: ...Moe Victoria 3825 Phone 1800 674 566 Email sales safetech com au Service Service Enquiries Phone 03 8546 5600 Email service safetech com au Sales Offices Victoria Address 1a 21 Lionel Road Mt Waverley VIC 3149 New South Wales Address 14a 65 Elizabeth Street Wetherill Park NSW 2164 Queensland Address 1 23 Armada Street Banyo QLD 4015 Western Australia Address 11 288 Amherst Road Canning Vale WA 615...

Page 11: ...fe correct installation of the unit using a Safetech Service maintenance prop or equivalent Only suitably trained skilled personnel to install unit Installer Yes if Safetech No if not Safetech 3 Inadequate information supplied to enable the safe operation of the Dock shelter could result in damage to equipment and injury to personnel Possible Catastrophic Provide Owners Manuals Operating Instructi...

Page 12: ...t modification of the unit using a Safetech Service maintenance prop or equivalent Only suitably trained skilled personnel to modify the unit Owner No 7 Untrained people dismantling the Dock shelter could result in damage to equipment and injury to personnel Possible Catastrophic Owner to ensure only Safetech trained and accredited people dismantle the unit OR Develop implement a plan for dismantl...

Page 13: ...ed if power cable damaged could result in shock burns or seizure to personnel Rare Catastrophic Wiring to relevant Aust Stds to the requirements of the Chief Electrical Inspector Designer Yes 12 Operators in contact with 3 phase 415V supply voltage could suffer shock burns or seizure Rare Catastrophic 3 Phase 415V supply outlet mounted to rear of pit to be inaccessible to un authorised persons Sup...

Page 14: ...er motor may result in electrical faults and potential electrical shock to personnel Unlikely Catastrophic Provide adequate instructions in Owners manual Designer Yes Do not spray high pressure water on electrical boxes or control panel Include this hazard in your risk assessment Owner No Include this hazard in your risk assessment Owner No ...

Page 15: ... action is to be done Consequence Catastrophic Major Moderate Minor Insignificant Death Extensive injuries Amputation Medical treatment Doctor Minor First Aid No Injuries Points 40 15 7 3 1 Likelihood Almost Certain Expected to occur in most circumstances 100 4000 1500 700 300 200 Likely Probably occur in many circumstances 36 1440 540 252 108 36 Possible Might occur at some time 9 360 135 63 27 9...

Page 16: ...bility points consequence points Risk Rating Action More than 320 Very High Immediate 160 320 High Prompt 70 160 Significant Correction required 40 70 Moderate Attention is needed Less than 40 Low Perhaps acceptable 8 0 Drawings Attachment 1 As Built General Arrangement Drawings ...

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