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PRIME DESIGN, A SAFE FLEET BRAND 

Address: 580 Opperman Drive, Eagan, MN 55123 ▪ Toll Free: 1.8.PRIME.RACK 

Fax: 651-552-1799 ▪ Email: [email protected] ▪ Website: www.primedesign.net

Summary of Contents for Prime Design PRR 0005

Page 1: ...PRIME DESIGN A SAFE FLEET BRAND Address 580 Opperman Drive Eagan MN 55123 Toll Free 1 8 PRIME RACK Fax 651 552 1799 Email info primedesign net Website www primedesign net ...

Page 2: ...021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 2 2 3 4 6 7 8 10 9 5 11 Bracket 4X Brace 2X Fender Washer 10X Neoprene Washer 10X 1 M8 x 65MM 10X M8 x 30MM 2X M8 Locknut 12X PRR 0005 ASSEMBLY INSTRUCTIONS PACKAGING CONTENTS 1 FBM 0031 Qty 1 Mounting Br...

Page 3: ...70565 10486608 10501022 AND OTHER PATENTS PENDING 3 PRR 0005 ASSEMBLY INSTRUCTIONS PACKAGING CONTENTS 7 Front Drive Shaft Qty 2 B Version 35 75 8 Z Post Qty 4 Adjustable 7 25 9 L Post Qty 4 Roller Cap 9 25 10 Rear Drive Shaft Qty 1 Left Hand B4 Version 46 00 11 Handle Latch Assembly Qty 1 Left Hand 4 Rear Drive Shaft Qty 1 Right Hand B4 Version 46 00 6 Connecting Bar Qty 2 4 00 5 Handle Latch Asse...

Page 4: ...y the Prime Design Limited Warranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 4 Front Rear 96 00 55 7625 61 50 10 00 14 25 Front Rear 84 00 55 7625 61 50 10 00 14 25 Front Rear 72 00 55 7625 61 50 10 00 14 25 PRR 0005 ASSEMBLY INSTRUCTIONS FB...

Page 5: ... 10501022 AND OTHER PATENTS PENDING 5 M8 x 65mm Bolt Flat Washer Flat Washer M8 Lock Nut Left Front Right Front Left Rear Right Rear M8 x 30mm Bolt M8 x 65mm Bolt Flat Washer Fender Washer Neoprene Washer M8 Lock Nut 0 1 Assemble the Braces to the Mounting Brackets using the specified hardware as shown below Torque all Mounting Bracket bolts to 90 in lbs 0 4 Loosen all indicated Nuts to install th...

Page 6: ...warranty liability the Prime Design Limited Warranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 6 PRR 0005 ASSEMBLY INSTRUCTIONS RIGHT SIDE ROTATION ASSEMBLY 1 1 8 3 10 4 5 9 Even Even Even Even Rear Front Front Rear 6 2 7 RIGHT ROTATION ASSEM...

Page 7: ...y the Prime Design Limited Warranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 7 PRR 0005 ASSEMBLY INSTRUCTIONS RIGHT SIDE ROTATION ASSEMBLY REAR DRIVE SHAFT CONNECTING BAR CYLINDER HARDWARE FRONT DRIVE SHAFT 2 1 2 2 2 3 2 4 Torque to 90 in lb...

Page 8: ...ailable at primedesign net warranty liability the Prime Design Limited Warranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 8 CONNECTING BAR FASTENERS 6 DRIVE SHAFT SEALING 7 1 7 2 Apply Silicone Sealant to Connecting Bar ends PRR 0005 ASSEMBLY...

Page 9: ...as shown then finger tighten if adjusting later or torque to 80 in lbs Ensure the Auto Clamp Spring is seated into the spring catch 8 3 Place the L Post into the bottom groove of the Rear Crossbar ensuring the L Post seats into the Crossbar s inside bottom groove as seen from the front of the Rear Crossbar 8 2 Prepare the L Post by removing the hex head bolt lock washer flat washer and Bracket Cla...

Page 10: ...ASSEMBLY INSTRUCTIONS RIGHT SIDE ROTATION Torque to 80 in lbs 8 8 Slide the L Post until parallel to the Auto Clamp and the gap between the two is even from top to bottom 8 7 Repeat steps 8 1 8 8 for the front L Post installation 8 9 Ensure both Z Post Mounting Clamps are fully seated into the top groove of the Upper 9 1 Slide the Z Post into the Mounting Clamp Assembly Refer to the Quick Start Gu...

Page 11: ...rranty liability the Prime Design Limited Warranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 11 17 12 19 11 13 14 18 15 16 PRR 0005 ASSEMBLY INSTRUCTIONS LEFT SIDE ROTATION LEFT ROTATION ASSEMBLY REAR DRIVE SHAFT CYLINDER HARDWARE 11 1 Torque...

Page 12: ...ty the Prime Design Limited Warranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 12 PRR 0005 ASSEMBLY INSTRUCTIONS LEFT SIDE ROTATION CONNECTING BAR FRONT DRIVE SHAFT 13 1 13 2 14 1 14 2 14 3 Torque to 90 in lbs 14 4 CONNECTING BAR FASTENERS 15...

Page 13: ...ubber bumper to the edge of the Auto Clamp Bracket as shown then finger tighten if adjusting later or torque to 80 in lbs Ensure the Auto Clamp Spring is seated into the spring catch 17 3 Place the L Post into the bottom groove of the Rear Crossbar ensuring the L Post seats into the Crossbar s inside bottom groove as seen from the front of the Rear Crossbar 17 2 Prepare the L Post by removing the ...

Page 14: ...BLY INSTRUCTIONS LEFT SIDE ROTATION Torque to 80 in lbs 17 8 Slide the L Post until parallel to the Auto Clamp and the gap between the two is even from top to bottom 17 7 Repeat steps 17 1 17 8 for the front L Post installation 17 9 Ensure both Z Post Mounting Clamps are fully seated into the top groove of the Upper 18 1 Slide the Z Post into the Mounting Clamp Assembly Refer to the Quick Start Gu...

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Page 16: ...USAM PRR0005 US01 Rev C 0618 ...

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