Safe Fleet Prime Design CON-8005 Assembly Instructions Manual Download Page 10

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PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: 651-552-8554 ▪ 1.8.PRIME.RACK ▪ Fax: 651-552-1799 ▪ Email:[email protected] ▪ www.primedesign.net

Flush

Varies

CON-8005

ASSEMBL

Y INSTR

UCTIONS–ALURA

CK CONDUIT CARRIER

1.5

Torque to 80 in-lbs

1.4

Position the Conduit Carrier anywhere between the side rails

ensuring the Conduit Mountings to not interfere with the

AluRack Mounting Brackets attaching the rack to the vehicle

roof. The Conduit Carrier must not exceed the rear most end

of the AluRack side rail.

Summary of Contents for Prime Design CON-8005

Page 1: ......

Page 2: ... 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 2 1 2 CON 8005 ASSEMBLY INSTRUCTIONS PACKAGING CONTENTS CONTENTS OVERVIEW CONTENTS OVERVIEW Note This Spliced Conduit Tube Assembly Kit is a direct fit for all Prime Design Gen 1 and 4 Ergoracks and AluRacks This kit includes all new hardware and discards all used or removed hardware if using as a replacement or for repair ...

Page 3: ... 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 3 Gen 1 Configuration Gen 4 Configuration M8 x 70MM 4X M8 x 35MM 8X Splice Plate 4X Splice Padding 4X M8 Lock Nut 4X M6 Lock Nut 8X Anti Seize 1X Flat Washer 4X Platform Connector 4X CON 8505 Conduit Carrier Mounting Kit Square Tube Clamp 2X M8 x 25 MM 4X AluRack Configuration Flat Washer 16X CON 8005 ASSEMBLY INSTR...

Page 4: ... Flat Washer M6 Flat Washer M6 X 35MM Bolt M6 Lock Nut CONDUIT TUBE SPLICE SPLICED CONDUIT TUBE ASSEMBLY SEQUENCE Assemble the left and right halves of the Splice Assembly Do not tighten the M6 Bolts until step 2 2 1 CON 8005 ASSEMBLY INSTRUCTIONS SPLICED CONDUIT TUBE ASSEMBLY CONDUIT TUBE Assemble the Front and Rear Conduit Splices and the top and bottom halves of the Splice Assembly Ensure the C...

Page 5: ...d one Conduit Carrier CROSSBAR PREPARATION REAR Find the center of the top of Rear Crossbar between the inner bends Using a grease pencil mark the center then measure out 3 50 to the left and right of that center mark and mark again using the grease pencil The marked distances will measure 7 00 across as shown below 1 1 Prior to drilling mark a center line along the length of the Crossbar to ensur...

Page 6: ...ARATION FRONT Find the center of the top of Front Crossbar between the inner bends Using a grease pencil mark the center then measure out 3 50 to the left and right of that center mark and mark again using the grease pencil The marked distances will measure 7 00 across as shown below 2 1 Prior to drilling mark a center line along the length of the Crossbar to ensure the holes are correctly centere...

Page 7: ...lbs 3 5 Center the front and rear of the Conduit Carrier evenly between the Left and Right Rotations Position the back end of the Conduit Carrier according to your rack model but no further back than the end of the Drive Shaft GEN4 CONDUIT MOUNTING KIT INSTALLATION SEQUENCE NOTE Ladder Rack and Conduit Carrier is shown for illustrative purposes only and is not included with this Conduit Mounting K...

Page 8: ...8991889 AND OTHER PATENTS PENDING 8 Varies Even Even Flat Washer Lock Nut 1 1 Place the Conduit Carrier Bracket into the Crossbar s bottom groove as shown CONDUIT CARRIER MOUNTINGS 1 2 1 2 1 3 M8 X 70MM Bolts CON 8005 ASSEMBLY INSTRUCTIONS GEN 4 CONDUIT CARRIER 1 5 Torque to 80 in lbs 1 4 Center the front and rear of the Conduit Carrier evenly between the Left and Right Rotations Position the back...

Page 9: ...D OTHER PATENTS PENDING 9 1 1 Flat Washer Lock Nut CON 8005 ASSEMBLY INSTRUCTIONS ALURACK CONDUIT CARRIER ALURACK CONDUIT MOUNTING KIT INSTALLATION SEQUENCE NOTE AluRack and Conduit Carrier is shown for illustrative purposes only and is not included with this Conduit Mounting Kit This Conduit Mounting Kit contains only the parts needed to repair replace or add one Conduit Carrier 1 1 Place the Con...

Page 10: ...NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 10 Flush Varies Varies CON 8005 ASSEMBLY INSTRUCTIONS ALURACK CONDUIT CARRIER 1 5 Torque to 80 in lbs 1 4 Position the Conduit Carrier anywhere between the side rails ensuring the Conduit Mountings to not interfere with the AluRack Mounting Brackets attaching the rack to the vehicle roof The Conduit Carrier must...

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Page 12: ...USAM CON8005 US01 Rev A 0917 ...

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