Safari Snorkel SS1066HF Installation Manual Download Page 3 | Manualshive

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Safari Snorkel SS1066HF Installation Manual Download Page 3

Installation Guide

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Safari SS1066HF Page - 3 of 12

3

Remove the following in accordance with the factory service manual:



Radio antenna



Air cleaner assembly

4

Remove and discard the:



Air intake from the
air cleaner housing



"Sport" sticker from
the RHS fender.
(Use prep wash to
remove any sticky
residue from the
sticker).

5

Tape the outer fender
template (Item 17) to the
rear and upper edges of the
right hand fender. Use a felt
tip pen to mark the 3 hole
positions and the required
fender panel and flare cut
out area.

Remove the template.

6

Position the inner fender
template (Item 18) over the
2 flare clips. Using a felt tip
pen, mark the required
fender panel area which
needs to be removed.

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Summary of Contents for SS1066HF

Page 1: ... 909 CLAMP HOSE 80 100mm 1 11 000 910 CLAMP HOSE 90 110mm 1 12 956 123 200 DUCT AIR ENTRY SS1066HF 1 13 000 958 450 POP RIVET ALUMINIUM 4 8mm x 21mm 9 14 000 226 CLIP SPIRE 4 8 x 2 5 3 7mm 3 15 000 951 550 SCREW S T 4 8mm x 16mm BLACK 3 16 000 914 B CLAMP HOSE No 56 BLACK 1 17 956 017 000 TEMPLATE OUTER FENDER 1 18 956 017 200 TEMPLATE INNER FENDER 1 19 956 017 300 TEMPLATE FENDER LINER FRONT 1 20...

Page 2: ...Pop Rivet Gun Swivel Head Touch up Paint Sikaflex 227 adhesive sealant Loctite 243 thread lock Loctite 406 Instant Adhesive Clip Removing Tool 12 18 Adjustable Wrench Prep Wash Masking Tape Prior to commencing the installation it is the installer s responsibility to verify that all components and particularly the template Item 17 are correct 1 Jack the vehicle up and remove the right hand front wh...

Page 3: ...he RHS fender Use prep wash to remove any sticky residue from the sticker 5 Tape the outer fender template Item 17 to the rear and upper edges of the right hand fender Use a felt tip pen to mark the 3 hole positions and the required fender panel and flare cut out area Remove the template 6 Position the inner fender template Item 18 over the 2 flare clips Using a felt tip pen mark the required fend...

Page 4: ...ounting hole positions to 16mm De burr and paint all the exposed metal surfaces to prevent rust 8 Using a 12 or 18 adjustable wrench or specialized panel beating equipment bend the lower A Pillar reinforcement panel inwards Be sure to bend the panel far enough inwards This process is critical to ensure that adequate clearance is achieved for the fitment of the air entry hose Item 9 Prepare the sur...

Page 5: ...th the factory service manual 10 Apply Loctite 243 to each of the stainless steel mounting studs Item 6 and install the studs finger tight into the snorkel body inserts 11 Measure 65mm down from the top of the snorkel body and mark the circumference Slide the air ram sleeve Item 24 over the top of the snorkel body Item 1 and align the bottom of the sleeve with the 65mm mark Lift the edges of the s...

Page 6: ...th body washers Item 7 and nyloc nut Item 8 Fasten the snorkel body to the upper mounting bracket with hex bolts Item 4 13 Unclip the wiring harness from its mounting position Mark 80mm down 3 2 from the top of the air cleaner housing mounting bracket as shown Use an air body saw to cut away the required section of the air cleaner housing mounting bracket as shown Ensure that the wiring harness is...

Page 7: ...g bracket 15 Mark the small section of the fender flare support bracket as shown Use an air body saw to cut the marked section off Ensure that the wiring loom is clear of the saw blade whilst cutting Hint It is easier to work from underneath inside the wheel well 16 Use a grinder to remove the intake snout from the air cleaner base Hint Remove the four lid retaining clips to make it easier to hand...

Page 8: ...osition the air entry duct Item 12 over the air cleaner base and press down firmly With the air entry duct correctly positioned onto the air cleaner base mark the nine hole positions onto the air cleaner base Drill the marked hole positions on the air cleaner base with a 5mm 13 64 drill 19 Install the air entry duct Item 12 up through the air cleaner housing mounting bracket trimmed previously Ins...

Page 9: ...lant to the underside surfaces of the air cleaner base that will be mating with the air entry duct Item 12 Install the air cleaner base and install all nine pop rivets before securing with the pop rivet gun To make the mounting pins watertight completely seal the holes in the three mounting pins with adhesive sealant Wipe away and smooth out any excess adhesive sealant 22 Adjust the position of th...

Page 10: ...ith masking tape Mark the outline of the noted section of the fender liner to be cut and the hole position shown Use an air body saw to cut the marked section out from the front section of the plastic fender liner Drill the marked hole position with a 5mm 13 64 drill 25 Align the rear inner fender liner template Item 20 to the front wheel side of the plastic fender liner as shown Retain with maski...

Page 11: ...iner and mark areas shown for additional trimming Trim marked areas to achieve a neat fit and finish 28 Trial fit the front section of the fender liner and if required make further trimming adjustments for a neat fit Install the front section of the fender liner and secure with the stock clips Drill a 5mm 13 64 hole into the shocker tower and with a small file elongate the hole for the plastic tie...

Page 12: ...oved during the installation process 32 Loosely install the black hose clamp Item 16 to the base of the air ram assembly Item 2 Install the air ram assembly onto the snorkel body Align the air ram assembly and tighten the black hose clamp Item 16 It is the installer s responsibility to ensure that all connections are watertight For an on line colour copy of these instructions please see www safari...

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