Sacred Sun OPzV Series Technical Manual Download Page 23

 

2.3 Annual Maintenance Inspection Items 

In addition to the quarterly maintenance items above, inspect the following items: 

Item 

Content 

Standard 

Maintenance 

1- Discharge test 

Disconnect the AC, take 

load 

discharge 

or 

discharge online method 

to  check  that  discharge 

capacity 

is 

minimum 

30%-40%  of  nominal 

capacity 

At the end of 

discharge, battery 

voltage should be 

more than 

1.90V/cell, 

differential pressure 

must meet the 

following values:   

2V series 200mV 

6V series 350mV 

12V series 600mV 

If the battery voltage is lower 

than a voltage reference value or the 

differential pressure is greater than the 

reference value, discharge the battery, 

then equalizing charge, then change to 

float charge and run for 1-2 months. If 

reference values still exceeded, contact 

our technical team for assistance. 

2- Capacity Test 

Use on-line or off-line 

intelligent discharge 

device for discharging 

batteries until the end 

voltage has reached 

1.80V / cell 

In back-up use the 

capacity to be 

maintained must be 

more than 80% and 

in energy storage 

use more than 60% 

of the reference 

capacity 

Recovery test: measure and record 

various parameters specified in the 

monthly / quarterly maintenance items as 
well each battery’s end voltage during the 

discharge test. If the battery performance 

cannot be recovered, replace and re-cycle 

the battery. 

3-Measure and 

verify the 

controller 

parameters 

1-Measure the limited 

charging current values. 

2-Check that the 

equalizing charge starts 

and ends automatically. 

3- Verify the automatic 

start of battery discharge 

protection. 

Actual operation 

parameters to meet 

with the set 

parameters   

In case power equipment and/or controller 

fails, arrange repair in a due course to 

ensure correct battery performance and 

avoidance of reduced battery lifetime. 

 

Maintenance notes 

  Operate and store batteries only in an upright position. 

  Ensure that the battery installation complies with the design requirements and installation 

documents. 

  Please use only insulated tools during operation and maintenance, any metal objects to be 

put on top of the battery is strictly prohibited. 

 
 
 
 
 
 
 

Operation and

 maintenance

 

 

21

 

Summary of Contents for OPzV Series

Page 1: ......

Page 2: ...Characteristics 1 Discharge Characteristic Curve 06 2 Performance Data 07 Chapter III Operation and Maintenance 1 Security Instruction 17 2 Discharge 18 3 Temperature Effect On Battery Capacity 18 4...

Page 3: ...features Positive plates Negative plates Separators Container and Lid Electrolyte Terminal posts Posts sealing Vents Plates suspension Inter cell connectors Terminal hardware Terminal adaptor Product...

Page 4: ...rage Systems Emergency power UPS and EPS units Transportation Standards IEC60896 21 22 2004 IEC61427 2014 DIN43539 T5 1984 DIN40742 1999 BSEN 61427 2002 YD T1360 2005 GB T 22473 2008 Eurobat guide Ins...

Page 5: ...OPzV 800Ah to 1500Ah OPzV 2000Ah OPzV 2500Ah 3000Ah 12V OPzV 50Ah 100Ah 150Ah Product Introduction 03...

Page 6: ...66 206 471 503 5 37 3 4268 0 50 M10 20 F 7 OPzV 500 2 500 166 206 471 503 5 37 3 4268 0 50 M10 20 F 6 OPzV 600 2 600 145 206 646 678 5 44 5 4606 0 40 M10 20 F 8 OPzV 800 2 800 191 210 646 678 5 60 0 6...

Page 7: ...to lead dioxide but negative plate has not reached fully charged stage the process of active substance in negative plate transforming to spongy lead is not finished oxygen gas generated in positive p...

Page 8: ...e 25 Voltage curve of simulation wind energy system cycle application Figure 2 2 Voltage curve of simulation wind energy system cycle application Charge characteristic curve under different depth of d...

Page 9: ...PzV 300 1 65 453 405 354 308 261 173 113 0 88 3 60 8 51 5 39 8 33 9 17 7 14 96 8 10 4 20 3 56 1 82 1 70 425 380 329 292 254 165 107 0 83 6 57 5 48 6 38 2 32 7 17 3 14 56 7 99 4 16 3 53 1 80 1 75 405 3...

Page 10: ...2 4 52 1 70 1025 893 831 771 644 440 285 3 222 9 153 3 129 6 101 9 87 2 46 3 39 60 21 31 10 35 8 68 4 51 1 75 947 843 777 717 624 421 269 3 211 2 145 3 124 8 97 9 84 0 44 0 38 40 21 04 10 32 8 64 4 48...

Page 11: ...0 836 0 575 0 486 0 382 0 327 0 173 0 145 6 79 90 39 66 33 57 17 18 1 75 3443 3086 2729 2376 2040 1580 1010 0 792 0 545 0 468 0 367 0 315 0 168 0 142 3 78 90 39 18 33 27 17 07 1 80 3251 2933 2588 230...

Page 12: ...315 0 197 3 147 8 120 0 102 5 79 7 69 2 34 9 29 90 16 54 8 65 7 48 3 67 1 70 714 659 590 537 447 300 0 189 8 142 5 114 8 98 0 78 5 67 8 33 5 29 20 16 44 8 52 7 40 3 63 1 75 670 633 570 516 432 291 0...

Page 13: ...07 1 70 1723 1572 1417 1293 1088 765 6 506 0 380 0 310 5 262 9 211 4 174 5 92 0 79 47 42 67 20 70 17 36 9 02 1 75 1639 1509 1366 1245 1056 752 0 494 0 372 0 302 9 255 2 205 7 168 0 90 7 76 76 42 13 20...

Page 14: ...4 3 345 0 291 75 160 00 79 28 67 13 34 35 1 75 5742 5319 4816 4420 3840 2840 0 1864 0 1404 0 1135 7 957 1 771 4 630 0 340 0 284 25 158 00 78 26 66 56 34 11 1 80 5138 4863 4592 4240 3720 2780 0 1832 0...

Page 15: ...ed by skilled personnel only Used batteries must be recycled and disposed properly as improper disposal of batteries is harmful to the environment and health Used batteries shall be properly disposed...

Page 16: ...erature of 25 discharge over 60 DOD is prohibited except protective measure is adopted such as raising temperature Temperature The operation temperature range is 25 60 All the performance data is meas...

Page 17: ...vice life curve Floating Charge and Equalizing charge Floating charge Floating operation is the best operation condition for battery In floating operation the battery keep fully charged state under th...

Page 18: ...tion the battery bank should be supplementary charged The battery is out of work beyond 6 months Running in full floating operation for a long term but not discharge under more than 40 C10 capacity th...

Page 19: ...can be regarded as the fully charged symbol Refer to the required time as table 3 3 In constant voltage case the charge current keep unchanged for 3 hours in the final stage of charge Charge voltage s...

Page 20: ...installation instructions Battery which is separately installed on rack and cabinets should be connected by bolts to the foundation Battery racks or cabinets should be properly installed according to...

Page 21: ...tus of batteries and equipment and to prevent accidental damage regular maintenance is required Periodically check and record the measurements using the following method for batteries used in UPS syst...

Page 22: ...for cleaning 2 If there is crystalline or liquid clean it with a dry cloth Check and tighten the safety valve 2 2 Quarterly Maintenance Inspection Items In addition to the monthly maintenance items a...

Page 23: ...capacity to be maintained must be more than 80 and in energy storage use more than 60 of the reference capacity Recovery test measure and record various parameters specified in the monthly quarterly...

Page 24: ...No 1 Shengyang Road Qufu City Shandong Province 273100 P R China Tel 0086 537 4422313 Fax 0086 537 4411980 E mail sales sacredsun cn...

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