Sachs Bikes 2006 X-Road 250 Owner'S Manual Download Page 15

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SAFETY TEST

Clutch

Clutch lever play

CAUTION

If you drive with no clutch lever play, the
clutch will be damaged.

Checks:

- Pull the lever until there is discernable

resistance.

- Measure the play. Required value:
A = 15-20 mm

Adjusting the clutch lever.

MAINTENANCE.

Summary of Contents for 2006 X-Road 250

Page 1: ...ses and recommends Sachs Fahrzeug und Motorentechnik GmbH Ernst Sachs Stra e 6 D 90441 N rnberg Phone 49 0 911 4231 400 Fax 49 0 911 4231 332 e Mail info sachs bikes de www sachs bikes de Nr P00 678 0...

Page 2: ...owners manual...

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Page 4: ...helps to maintain the motorbike s value and is one of the require ments for warranty claims We wish you at all times a safe journey Your SACHS Fahrzeug und Motorentechnik GmbH You have purchased a Sac...

Page 5: ...er and anti corrosion protection 34 Repairing paint damage servicing the tyres 35 Lay up commission 36 Technical changes accessories and spare parts 37 OVERVIEW AND OPERATION Safety symbols 3 Chassis...

Page 6: ...the rear wheel 47 Checking adjusting the drive chain 48 49 Adjusting the clutch lever 50 Cleaning the air lter 51 Spark plug 52 Checking the fuse 53 Battery 54 55 Changing the bulbs 56 58 Adjusting t...

Page 7: ...being damaged Non observation can lead to the guarantee becoming void NOTE Special instructions for better handling during operation and inspection and when carrying out adjustment procedures and serv...

Page 8: ...rear brake 3 Adjustment shock absorber 4 Tank cap 5 Throttle 6 Brake uid reservoir front brake 7 Cockpit 8 Handbrake lever front brake 9 Chassis number 10 Rating plate 11 Spark plug 12 Sight glass oi...

Page 9: ...19 18 16 17 16 Clutch lever 17 Choke lever 18 Fuel tap 19 Air lter housing 20 Pillion footrest fold up 21 Side stand 22 Footrest 23 Gear shift pedal 24 Engine number Left hand side view OVERVIEW AND...

Page 10: ...Operating position ignition and all circuits activated WARNING While riding do not switch the ignition off Ignition off fork column not locked handlebars can be freely turned to the left or right Igni...

Page 11: ...cy off switch Engine will not start Engine starts 9 Handbrake lever 10 Throttle grip 11 Light switch Off Position light Driving light 12 Starter button Right handle handlebar ttings Left handle handle...

Page 12: ...rip odometer Speedometer time adjustment OVERVIEW AND OPERATION Speedometer set up Button M press once changing from DST to TRIP or to CLK Button S press in TRIP Mode to clear the trip odometer to zer...

Page 13: ...appears Speedometer time adjustment OVERVIEW AND OPERATION Button S press once the hour value ashes The hour value can be set by pressing button M Button S press once the minute value ashes The minut...

Page 14: ...e fol lowing Steering smooth and free of play Clutch lever play Fuel quantity Engine oil level Front brake Rear brake Tyres pro le and pressure Telescopic fork Load lights Total weight Lights Clutch o...

Page 15: ...ch lever play CAUTION If you drive with no clutch lever play the clutch will be damaged Checks Pull the lever until there is discernable resistance Measure the play Required value A 15 20 mm Adjusting...

Page 16: ...tank because fuel vapour could suddenly ignite Fuel fuel tank Fuel stock tanking NOTE The fuel indicator 1 is active when the ignition is turned on The scale with the tank symbol remembers for a tank...

Page 17: ...he guarantee for damage caused by non observance of this caution Fuel tap 3 Fuel tap positions A OPEN fuel tank will empty down to a reserve quantity of approx 1 9 litres R RESERVE fuel tank is draine...

Page 18: ...orcycle upright NOTE The oil pressure light is not a oil level indi cator Frequently check the engine oil level best during a tank stop Engine oil pressure The instrument light 1 is active when the ig...

Page 19: ...gine oils supple mented with friction modifiers such energy conserving oils can lead to the clutch slipping Use a suitable light engine oil for motorcycles such as Motorex SAE 15W 40 mineral oil API S...

Page 20: ...low the MIN mark Use only brake uid of the DOT 4 clas si cation If air bubbles can be seen check the brake linings for wear if necessary replenish the brake uid CAUTION Do not spill any brake uid on p...

Page 21: ...brake disks and brake linings must be free of oil and grease Brake linings 1 are subject to wear In order to guarantee the operability of the brake system the wear limits of the brake linings must no...

Page 22: ...in Check the chain setting and the drive chain for damage before each run Check the chain tension Shift the gear to neutral Prop the motorbike up on the side stand Let the motorbike rear end drop to t...

Page 23: ...ile the tyres are cold Twist off the valve caps Check adjust the tyre pressure Twist on the valve caps Tyre pressure Solo With passenger Front 2 2 bar 2 2 bar Rear 2 5 bar 2 7 bar Tyre pro le Tyre pre...

Page 24: ...17 M C Rear 160 60 17 M C or Front 110 70 ZR 17 Rear 150 60 ZR 17 All tires are tubeless WARNING Use only tyres approved by the manu facturer The use of non approved tyre brands types or sizes leads...

Page 25: ...ell as quali ed advice are available from all specialized Sachs deal ers Correctly loaded Make sure that the left right weight dis tribution is balanced Load heavy luggage as far as possible towards t...

Page 26: ...your feet on the footrests Do not ride if your riding ability has been compromised On smooth slippery roads take into account that your riding stability and braking power are limited by the grip of t...

Page 27: ...ls Turn the engine off when waiting in traf c Different riding conditions affect fuel con sumption The following conditions are unfavourable for fuel consumption High traf c density especially in big...

Page 28: ...are fully running them in at various slanted positions Only then will the surface obtain its full grip Running in new brake linings WARNING New brake linings must be run in and will not have their ful...

Page 29: ...t until its weight is supported Propping up the motorbike on the side stand WARNING Always make sure that the stand is restingon rmground Onslopingroads always park the motorbike facing uphill and in...

Page 30: ...ition A ON or R RESERVE Mount the motorcycle Turn the ignition key 2 to its operating position WARNING Before beginning a ride the side stand must be tilted up all the way danger of crashing Starting...

Page 31: ...y Never push the start button for more than 10 seconds As soon as the engine is no longer run ning smoothly turn back the CHOKE 1 in position B When the operating temperature is in creasing turn back...

Page 32: ...own on the foot operated gear lever without opening the throttle Carefully engage the clutch Simultaneously slightly open the throttle 2 Accelerate after engaging the clutch Shifting up to gears 2 3 4...

Page 33: ...not pose a risk to yourself or others e g a deserted parking area WARNING Operate the brakes to grind off the salt deposited on the brake discs Dirty brakes When riding on dirty streets the braking e...

Page 34: ...the right foot When stopping or slowing down release the throttle gas and operate both brakes at the same time On tight curves sandy dirty streets wet asphalt and icy roads use the front brake careful...

Page 35: ...ition key CAUTION Turn the fuel chock 2 to the OFF position Z In the ON A or RES R position fuel could enter the engine leading to serious damage when start ing the engine Non observance of this cauti...

Page 36: ...ee claims for corrosion and other such damage CAUTION Rubber and plastic parts will be dam aged by caustic or penetrating cleaning agents or solvents WARNING Always carry out a brake test after clean...

Page 37: ...int or covering Preservation agents When necessary the motorcycle must be preserved with commercially available preserving and cleaning agents By way of precaution especially in win ter regularly trea...

Page 38: ...ration in winter and anti corrosion protection Use of the motorcycle in the winter can cause considerable damage due to the presence of salt on the roads CAUTION Do not use hot water which would in cr...

Page 39: ...he motorcycle so that its weight is not on the tyres You can prevent the tyres from becoming dry and brittle by spraying them with a silicone rubber treatment First thoroughly clean the tyres Do not s...

Page 40: ...d jack it up so that its weight is not on the wheels Treat the motorcycle with preservation agent wax Commission Remove the preservation agents from the outside Clean the motorcycle Install the charge...

Page 41: ...hanges CAUTION We recommend using only approved Sachs accessories and original Sachs spare parts for Sachs motorcycles This is in your own interests the safety suitability and reliability of these acc...

Page 42: ...telescopic fork Checking the shock absorber Adjusting the shock absorber Checking the front brake Checking the rear brake Removing the front wheel Installing the front wheel Removing the rear wheel I...

Page 43: ...d the rear as shown by the arrow MAINTENANCE Removing the seat Toolkit The onboard toolkit 5 is located beneath the seat WARNING Check for faultless fastening of the seat A loose seat will cause risk...

Page 44: ...ring shows noticeable play it must be adjusted by a specialised Sachs dealer Pull the hand brake to block the front wheel brake Now pump the fork girders several times up and down using the handlebar...

Page 45: ...ing the spring preload NOTE The spring preload can be in nitely ad justed Slacken the locking nut 1 with a suitable spanner to adjust the spring preload Turn the adjustment nut 2 with the span ner in...

Page 46: ...ities to the brake system carried out by a Sachs dealer Front wheel brake Visually inspect the brake calliper 1 Check the thickness of the brake lining Minimum thickness Frontbrake A 2 5 mm Rear brake...

Page 47: ...the foot brake indicates that there is air in the brake system You should have the brake system bled by a Sachs dealer Air in the brake system is a considerable safety risk NOTE The footbrake pedal p...

Page 48: ...ter the wheel has been removed Protect the wheel bearings from dirt and moisture Support the motorcycle so that the front wheel can move freely and the motor cycle is standing securely Loosen the shaf...

Page 49: ...nsert the spacer bush 4 on the right as seen from the riding direc tion Grease the full oating axle 3 and push it in with the spacer bushing 5 as far as it will go Attach the axle nut 2 and screw tigh...

Page 50: ...wheel hub and at the brake support are not lost Raise the rear wheel remove the full oating axle 1 with guides 4 and take off the back wheel to the rear Prop up the motorbike so that the rear wheel ca...

Page 51: ...ke support 9 into the guide of the rear suspension Clean and grease the full oating axle 1 Adjust the drive chain 6 see adjusting drive chain Tighten axle 5 Torque Axle nut 5 60 65 Nm Insertspacerbush...

Page 52: ...stand Hold the chain 1 at the furthest rear point of the sprocket and pull it off With correct chain tension it should not be possible to lift the chain higher than the teeth of the sprocket If the c...

Page 53: ...CAUTION The adjustment of the chain influ ences the wear of chain and sprocket It is essential to have the tightening torques checked by a Sachs dealer Too tight adjustment of the chain will cause be...

Page 54: ...sistance Measure the play Required value A min 3 4 mm Adjustment Push back protective cap 1 Release the lock nut 2 Turn setting screw 3 as appropriate Tighten up the lock nut 2 Check the play CAUTION...

Page 55: ...ressure from the inner side or renew if necessary Installing Installation takes place in reverse order to disassembly CAUTION Never run the engine without paper lter A dusty lter is a main reason for...

Page 56: ...Unscrew the spark plug 4 with the spark wrench from the on bord toolkit Check the electrode gap max 0 8 mm replace the plug if it is severely burnt away Use a new spark plug NGK CR9 E or CHAMPION RG4...

Page 57: ...o be removed Checking the fuse Replace the fuse Turn off the ignition Remove the seat Expose the fuse case 1 Open the fuse case cover 2 and pull out the fuse 3 A faulty or blown fuse must be replaced...

Page 58: ...spots must be ushed with plenty of water If acid is swallowed immediately visit call a doctor CAUTION Do not expose batteries to direct sun light Discharged batteries can freeze so they must be store...

Page 59: ...ry rst connect the plus terminal 2 red cable The battery is maintenance free Do not try to open it NOTES ON MAINTENANCE Removing and installing the battery NOTE For this inspection job the seat has to...

Page 60: ...en installing or removing them Headlight low beam high beam bulb HS1 12 V 35 35W E1 Position light bulb 12V 5W Pull the parking light bulb 5 with the bulb holder out of the re ector Installation takes...

Page 61: ...a replaceable light bulb diode light If the tail light does not work you should rst check whether a cable connection is interrupted Tail brake light If this is not the case the tail light must be rep...

Page 62: ...touchthebulbswithyourbarehands Use a clean dry cloth for installation and removal Indicator bulbs front rear 12 V 21W Rear indicator Front indicator Release the light case 2 Push the bulb 3 back and r...

Page 63: ...ustment is punishable by law Remember you are responsible for the correct adjustment of the motorbike s headlamp WARNING Do not run the engine in an enclosed space risk of asphyxiation Position the mo...

Page 64: ...60 TECHNICAL DATA Engine Power transmission Chassis Lubrications and operating uids Electrical equipment Dimensions and weight Riding performance...

Page 65: ...ment 230 0 cc Bore 72 5mm Stroke 55 7mm Compression ratio 9 5 1 Maximum net power output 13 0KW at 7 500 r min Maximum net torque 16 5 Nm at 6 000 r min Ignition system Transistorized ignition system...

Page 66: ...engagement pedal gear shifting Gear ratios 1 gear 12 34 2 833 2 gear 19 34 1 789 3 gear 22 29 1 318 4 gear 25 26 1 040 5 gear 28 23 0 821 Primary transmission ratio 22 73 3 318 Secondary transmission...

Page 67: ...t rim size Rear rim size Light metal Alu 17 x MT 2 75 DOT 17 x MT 4 00 DOT Tires Front Rear Tubeless 120 70 17M C or 110 70 17 M C or 110 70 ZR 17 160 60 17 M C or 150 70 17 M C or 150 60 ZR 17 Tire p...

Page 68: ...ank capacity 11 0 litres including 1 9 litres reserve Fuel Unleaded fuel min 95 octane Telescopic fork oil Viscosity SAE 55 W Filling quantity per fork tube 350 cm3 Engine oil oil change 1 2 liters SA...

Page 69: ...erator Flywheel magneto 12V 180W at 8 000 rpm Battery 12 V 6 Ah MF Fuse 15 A Lights Headlight Position light Pilot lights Brake rear light Turn signal light High beam low beam HS1 12 V 35 35W 12 V 5W...

Page 70: ...ebars without rear view mirror 820 mm Maximum height 1085 mm without rear view mirror Wheel base 1375 mm Seat height 830 mm Seat length 680 mm Weight empty 130 kg Weight in running order 137 kg Max tr...

Page 71: ...r through the authorized Sachs dealer seller The customer is then entitled to legal claims Replaced parts pass over into the possession of Sachs Fahrzeug und Motorentechnik GmbH 2 The installation of...

Page 72: ...face the lifetime will be reduced this may already occur after 500 km Brake linings brake shoes brake lines depending on riding style and load these may already be worn after 2500 km in cross country...

Page 73: ...are from the 6th month Free wheel sprockets free wheel of starter depending on care from the 6th month Self locking nuts cotter pins locking plates bonded screw connections during each maintenance int...

Page 74: ...be complied with At 1 000 km 1st service Every 4 000 km or after 4 months Every 8 000 km or after 8 months After the warranty period the inspection intervals speci ed in this manual must be applied as...

Page 75: ...Fuel hoses Check and replace if necessary change at least every 4 years x x x x Engine oil Change operating temperature x x x Oil lter Change x x Exhaust system Check for leads and repair if necessar...

Page 76: ...essary inspect clean and lubricate every 1000 km Side stand Check grease repair if necessary x x x x Nut and bolt tightness Check that all bolts and nuts are tightened to the correct torque settings x...

Page 77: ...73 Workshop activities carried out Workshop activities carried out Activities carried out km date Activities carried out km date MAINTENANCE CONFIRMATION...

Page 78: ...74 Workshop activities carried out Workshop activities carried out Activities carried out km date Activities carried out km date MAINTENANCE CONFIRMATION...

Page 79: ...stamp 4 000 km 4 months dealer stamp 1 000 km 1 months 1st service dealer stamp After 24 000 km 24 months dealer stamp After 8 000 km 8 months dealer stamp After 16 000 km 16 months dealer stamp Afte...

Page 80: ...ate After 36 000 km 36 months dealer stamp km date After 32 000 km 32 months dealer stamp km date After 60 000 km 60 months dealer stamp km date After56 000 km 56 months dealer stamp km date km date A...

Page 81: ...ew brake uid Yes no Km Date Stamp signature New brake uid Yes no Km Date Stamp signature New brake uid Yes no Km Date Stamp signature New brake uid Yes no Km Date Stamp signature MAINTENANCE CONFIRMAT...

Page 82: ...78...

Page 83: ...approval agency write out a certi cate of approval Send us the certi cate along with the vehicle data You will then receive from us a copy of the operating license for a fee EC license Federal Bureau...

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