SAC Turbo-Max 6100 Series Operator And Parts Manual Download Page 71

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877 1st Ave. N.W. | Sioux Center, IA 51250 | Toll Free: 1.866.722.1488 | siouxautomation.com

OPERATION

REPLACEMENT PARTS

READ complete manual CAREFULLY

BEFORE attempting operation.

_____________________________________________________________________________________________

NOTES

Page # 71

877 1st Ave. N.W. | Sioux Center, IA 51250 | Toll Free: 1.866.722.1488 | siouxautomation.com

OPERATION

REPLACEMENT PARTS

READ complete manual CAREFULLY

BEFORE attempting operation.

Summary of Contents for Turbo-Max 6100 Series

Page 1: ... Center IA 51250 Toll Free 1 866 722 1488 siouxautomation com OPERATION REPLACEMENT PARTS READ complete manual CAREFULLY BEFORE attempting operation MON600192 REV T 4 13 22 OPERATORS PARTS MANUAL TURBO MAX 6100 SERIES TRUCK ...

Page 2: ... 11 25 15 MON600192 REVIEWED ALL TEXT AND ASSEMBLY PRINTS UPDATE GRAPHICS AND ALL BILLS OF MATERIALS AND PRINTS REEL REEL PADDLES CONTROL CONSOLE SCALE KIT ADDITIONS O 2 27 17 REVIEWED ALL ASSEMBLY PRINTS UPDATED ALL ASSEMBLY PRINTS P 8 28 17 WARRANTY UPDDATE WARRANTY PAGE Q 2 27 20 DECAL LOCATION ADD DEC785 QTY 1 DEC786 QTY 1 DEC787 QTY 1 R 8 28 20 MON900703 CHANGE BOLTS WASHERS AND NUTS TO SHOUL...

Page 3: ...L INFORMATION 1 Unlessotherwisespecified high strength grade5 3radi al lineheadmarkings hexheadboltsareusedthroughout assembly of this piece of equipment 2 Whenever terms LEFT and RIGHT are used in this manual it means from a position behind mixer box and facing forward 3 When placing a parts order refer to this manual for proper partnumbersandplaceorderbyPARTNO andDESCRIP TION 4 Read assembly ins...

Page 4: ...operation Your model and serial numbers can be located on the front left hand side of the mixer Please copy this information and write them down inside of this manual This will allow easy reference if the ordering of parts should become necessary MODEL AND SERIAL NUMBER IDENTIFICATION ...

Page 5: ...__________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ ___________________________...

Page 6: ...ury or death This signal word is to be limited to most extreme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially hazardous situation that if not avoided couldresultinseriousinjuryordeath andincludes hazardsthatareexposedwhenguardsareremoved Itmay also be used to alert against unsafe practices CAUTION Indicates a potentially ...

Page 7: ...S MANUAL AND HAVE DEVELOPED ATHOROUGH UNDERSTANDING OFTHE SAFETY PRECAUTIONS AND PROPER OPERATIONAL PROCEDURES Do not paint over remove or deface any safety signs or warning decals on your equipment Observe all safety signs and practice the instructions on them Never exceed limits of a piece of machinery If its ability to do a job or to do so safely is in question DON T TRY IT LIGHTING AND MARKING...

Page 8: ...e fitting clothing which may catch in moving parts Always wear protective clothing and substantial shoes It is recommended that suitable hearing and eye protection be worn Operator may come in contact with certain materials which may require specific safety equipment relative to handling of such materials Keep wheel and lug nuts tightened to specified torque Assure that truck tires are inflated to...

Page 9: ... at safe speeds Avoid overhead wires or other obstacles Contact with overhead lines could cause serious injury or death Avoid loose gravel rocks and holes they can be dangerous for equipment operation or movement Allow for unit length when making turns Do not walk or work under raised components or attachments unless securely positioned and blocked Keep all bystanders pets and livestock clear of w...

Page 10: ...grab clothing or create pinch points which can cause severe injury or death to the operator or bystanders Always disengage the PTO driveline stop the truck engine and remove the ignition key so that the mixer cannot be accidentally turned on while inspecting servicing repairing or cleaning Following operation disengage PTO set brakes shut off engine and remove the ignition key Store unit in an are...

Page 11: ...r use a jack to support machine Always use proper tools or equipment for the job at hand Use extreme caution when making adjustments Follow torque chart in this manual when tightening bolts and nuts Never use your hands to locate a hydraulic leak on attachments Use a small piece of cardboard or wood Hydraulic fluid escaping under pressure can penetrate skin Openings in skin and minor cuts are susc...

Page 12: ...150 200 225 300 3 4 165 225 290 390 400 540 7 8 170 230 420 570 650 880 1 225 300 630 850 970 1310 Torquefiguresindicatedare valid for non greased or non oiled threads and heads unless otherwise specfied Therefore do not grease or oil bolts or capscrews unless otherwise specified in this manual When using locking elements increase torque values by 5 GRADE or CLASS value for bolts and capscrews are...

Page 13: ...r debris and or any other items that could block or affect machine operation Be sure that drain plugs are installed and the door is closed Top off the hydraulic oil reservoir if required B Test run the mixer Make sure mixer is empty then start the mixer Run for at least five minutes at recommended RPM Raise and lower the door and operate the conveyor slide tray several times Disengage the mixer an...

Page 14: ... accidents please read and understand this manual SAFETY Do not load hay without other dry commodities in the mixer first to act as a carrier or lubricant Do not overload hay content Sioux Automation Center Inc recommends up to 15 20 of hay by weight in the load Exceeding this percentage can decrease mixing performance or could potentially damage mixer and cause premature wear on driveline compone...

Page 15: ...ry commodities first corn silage second haylage last 4 Finish Loading Wet Commodities Any other wet feeds may be added at this time 5 Add Liquid Ingredients If ration includes water add it last Adding water at the beginning will cause the hay to bind LOADING AND MIXING Many different kinds of materials can be mixed with the Turbo Max Mixer but each kind of material has its own unique characteristi...

Page 16: ...o reverse itself at a predetermined time interval to help eleviate excess dust and debris buildup on the radiator This button allows the operator to reverse the airflow on the radiator and should be used if there is a noticeable increase of dust or debris on the radiator or if there is a spike in the engine water temperature The hour meter registers how many hours the hydrostatic pump is in operat...

Page 17: ...empting operation CONTROL CONSOLE AND DISPLAY Mixer Speed Control Auxilliary Transmission Switch Reversible Fan Switch Bunk Light Switch Mixer Hour Meter Master Power Switch Door Control Joystick HYDRO CONTROL CONSOLE AND DISPLAY PTO CONTROL CONSOLE AND DISPLAY PTO On Off Switch ...

Page 18: ...EAD complete manual CAREFULLY BEFORE attempting operation CONTROL CONSOLE AND DISPLAY Door Spout Control Joystick The door control joystick controls both the feed door and the flip chute if so equipped Fuse and Relay Box Chassis Hour Meter ...

Page 19: ...BLE FAN 2 BUNK LIGHT 3 PUMP CONTROL PTO CONTROL 4 3 SPEED DROP BOX 5 OIL FAN AUX POWER POSITION TOP TO BOTTOM FUSE AMPERAGE 1 SCALE POWER 10A 2 CONTROL PEDESTAL REVERSIBLE FAN 15A 3 BUNK LIGHT 10A 4 PUMP CONTROL PTO CONTROL 15A 5 3 SPEED DROP BOX 10A 6 OIL FAN AUX POWER 15A 7 SPARE FUSE 10A 8 SPARE FUSE 10A 9 SPARE FUSE 15A 10 SPARE FUSE 15A FUSE PANEL RELAY AND FUSE POSITIONS ...

Page 20: ...ghten if necessary Reel Wipers plastic strips which help material clean out of the reel hopper If the strips become bent back they can be unbolted moved turned around or replaced to improve clean out Wheel Bolts must be kept properly torqued Damage to the rim may occur if the wheel bolts are not checked frequently Rain can accumulate in the mixer if it is stored outside If rain has accumulated rem...

Page 21: ... in the oilbath Change yearly or whenever contaminated Before operating a new mixer the roller chains should be liberally lubricated and then the unit operated under a no load condition This break in period will allow the roller chains to be thoroughly lubricated and thus minimize heat up during operation LUBRICATION LUBRICATION 1 4 3 2 1 6 LUBRICATION ITEM LUBRICATION INTERVAL CAPACITY OIL TYPE L...

Page 22: ...09 DECAL CAUTION WLD 3 3 7 4 4 4 DEC111 DECAL DANGER AUGER 5 6 8 1 1 1 DEC626 DECAL SAC LOGO 9 1 1 1 DEC444 DECAL TM 9 173 75 SS 10 1 1 1 DEC442 DECAL TM 9 228 CS 11 1 1 1 DEC312 DECAL 4AUG OPEN CLOSE 12 1 1 1 DEC322 DECAL WARNING CHUTE AREA 13 1 1 1 DEC375 DECAL MODEL SERIAL SAC 2 75 5 14 2 2 2 DEC393 DECAL FEMA 1 5 2 5 15 2 0 0 DEC422 DECAL TURBOMAX 6150 WHITE 0 2 0 DEC423 DECAL TURBOMAX 6160 WH...

Page 23: ... 1 1 1 1 MON102584 1 SPROCKET 100B15 28 1 1 1 1 1 1 MON102585 1 75 DRIVE SHAFT 29 1 1 1 1 1 1 MON102717 100 H ROLLER CHAIN 30 1 1 1 1 1 1 MON102718 120 H ROLLER CHAIN 31 1 1 1 1 1 1 MON102719 140 H ROLLER CHAIN 32 1 1 1 1 1 1 MON102720 160 H ROLLER CHAIN 33 2 2 2 2 2 2 MON102755 RETAINER SEAL 34 1 1 1 1 1 1 MON102917 BEARING SEAL 35 1 1 1 1 1 1 MON102918 BEARING SEAL 36 1 1 1 1 1 1 MON103434 SPACE...

Page 24: ...2LOCKNC 1 2 LOCK NUT 87 32 32 36 32 32 36 NUT12NC 1 2 NUT 88 32 32 32 32 32 32 NUT34LOCKNC 3 4 LOCK NUT 89 24 24 24 24 24 24 NUT34NC 3 4 NUT 90 9 9 9 9 9 9 NUT38NC 3 8 NUT 91 1 1 1 1 1 1 NUT58LOCKNC 5 8 LOCK NUT 92 23 23 23 23 23 23 NUT58NC 5 8 NUT 93 4 4 4 4 4 4 NUT78NC 7 8 NUT 94 9 9 12 9 9 12 NUT516NC 5 16 NUT 95 1 1 1 1 1 1 PFBL1890STEL 1 8 90 DEGREE BLACK ELBOW 96 1 1 1 1 1 1 RC100HCON 100 H ...

Page 25: ...701296 USE MON701089 IN PLACE OF MON701297 USE MON900704 2 IN PLACE OF MON900825 2 NOTE FOR MIXER S 076031087 N07726 USE MON701091 IN PLACE OF MON701385 USE MON701093 IN PLACE OF MON701384 USE MON701104 IN PLACE OF MON701292 USE MON701103 IN PLACE OF MON701306 USE MON701111 IN PLACE OF MON701293 USE MON701112 IN PLACE OF MON701294 USE MON900704 1 IN PLACE OF MON900825 1 115 59 68 69 7 7 3 48 114 8...

Page 26: ...34 75 SEE SHEET 4 FOR IDLERS 54 37 120 93 19 27 109 40 26 38 114 43 DRIVE JACK SHAFT SPROCKET VIEW 42 71 18 92 119 13 41 109 81 17 28 119 13 102 103 92 36 27 19 82 29 13 119 92 11 38 39 39 111 NOTE SEAL ALL OILBATH SPACERS BEARINGS DOOR SEALS GREASE ZERKS WITH SPMCK0302 87 87 113 20 96 8 115 89 4 40 27 DIRECTIONS 71 SPROCKET MOUNTING THIS SIDE TOWARDS MIXING CHAMBER 51 52 53 54 41 1 81 64 1 44 35 ...

Page 27: ...E SHEET 6 FOR DOOR SEAL SPLIT LOCATIONS 80 79 116 70 117 90 9 NOTE APPLY SPMCK0302 TO THE CHANNEL OF THE WEATHERSTRIPPING JOINT TO BE LOCATED AT TOP OF EACH DOOR THEN APPLY A COAT OF GREASE TO THE WEATHERSTRIP BUBBLE TO PREVENT IT FROM STICKING TO THE DOORS 73 APPLY TO PERIMETER OF DOOR TO SEAL OIL BATH 108 10 116 12 118 CHAIN IDLER BREAKDOWN 82 113 111 46 86 110 2 113 49 49 113 2 111 82 45 110 86...

Page 28: ...AFT BEARING 60 GREASE HOSE TO MAIN DRIVE SHAFT BEARING 48 GREASE HOSE TO UPPER AUGER BEARING 60 GREASE HOSE TO UPPER SIDE OF REEL BEARING 108 48 GREASE HOSE TO LOWER SIDE OF REEL BEARING 108 108 RIGHT SIDE ITEM QTY PART DESCRIPTION 1 2 MON102704 1 2X7 HINGE PIN 2 2 MON300079 GAS LIFT SHOCK 3 4 MON300080 13MM SHOCK STUD BALL 4 1 MON701101 REAR DOOR 5 10 OSW830212 DOOR LATCH 6 275 OSW830848 WEATHER ...

Page 29: ...ON701307 1 6150 REEL WELDMENT 0 1 0 MON701307 2 6160 REEL WELDMENT 0 0 1 MON701307 3 6170 REEL WELDMENT 6 2 0 0 MON900705 1 6150 WIPER TUBE 0 2 0 MON900705 2 6160 WIPER TUBE 0 0 2 MON900705 3 6170 WIPER TUBE 7 8 8 8 NUT12LOCKNC 1 2 LOCK NUT 8 16 16 16 WSH12FLAT 1 2 FLAT WASHER MON900825 REEL ASSEMBLIES Note For mixer s 076031087 N07726 Use MON701083 1 in place of MON701307 1 Note For mixer 0750809...

Page 30: ... 1 0 0 MON102730 PLASTIC WIPER 94 25 LONG 0 0 2 MON102731 PLASTIC WIPER 77 13 LONG 3 1 0 0 MON701082 1 6150 WIPER TUBE 0 1 0 MON701082 2 6160 WIPER TUBE 0 0 1 MON701082 3 6170 WIPER TUBE 4 25 30 36 NUT14NC 1 4 NUT 5 2 2 2 SAC73336 PLASTIC WIPER 29 75 LONG 6 25 30 36 WSH14FLAT 1 4 FLAT WASHER 7 25 30 36 WSH14LOCK 1 4 LOCK WASHER PART DESCRIPTION MON900705 1 6150 WIPER TUBE ASSEMBLY MON900705 2 6160...

Page 31: ...0 MON701337 1 6170 TURBO REEL 0 1 0 MON701337 2 6160 TURBO REEL 0 0 1 MON701337 3 6150 TURBO REEL 2 21 15 12 MON900842 34 REEL PADDLE 3 0 3 3 MON900843 37 REEL PADDLE PART DESCRIPTION MON900844 1 6170 TURBO REEL ASSEMBLY MON900844 2 6160 TURBO REEL ASSEMBLY MON900844 3 6150 TURBO REEL ASSEMBLY NOTE THE REEL AND PADDLE ASSEMBLIES ON THESE PAGES WERE USED IN UNITS BUILT PRIOR TO 2015 ...

Page 32: ...IES PART DESCRIPTION MON901032 1 6150 TURBO REEL ASSEMBLY MON901032 2 6160 TURBO REEL ASSEMBLY MON901032 3 6170 TURBO REEL ASSEMBLY ITEM 6150 QTY 6160 QTY 6170 QTY PART DESCRIPTION 1 1 0 0 MON701650 1 6150 TURBO REEL 0 1 0 MON701650 2 6160 TURBO REEL 0 0 1 MON701650 3 6170 TURBO REEL 2 15 18 21 MON901033 34 REEL PADDLE 2 1 ...

Page 33: ...Y ITEM 6150 QTY 6160 QTY PART DESCRIPTION 1 81 90 BLT14X1NC 1 4X 1 BOLT G5 2 36 36 BLT34X2NC 3 4X2 BOLT G5 3 9 0 MON104474 6150 WIPER 0 9 MON104482 6160 WIPER 4 1 0 MON701699 1 6150 TURBO 2 REEL 0 1 MON701699 2 6160 TURBO 2 REEL 5 3 0 MON701701 1 6150 WIPER TUBE 0 3 MON701701 2 6160 WIPER TUBE 6 81 90 NUT14NC 1 4 NUT 7 36 36 NUT34NC 3 4 NUT 8 81 90 WSH14FLAT 1 4 FLAT WASHER 9 81 90 WSH14LOCK 1 4 L...

Page 34: ...G8 3 1 MON103343 37 WIPER 4 1 MON701327 37 PADDLE 5 4 NUT12LOCKNC 1 2 LOCK NUT 6 4 NUT12NC 1 2 NUT 7 4 WSH12FLAT 1 2 FLAT WASHER 8 4 WSH12LOCK 1 2 LOCK WASHER MON900843 37 PADDLE ASSEMBLY ITEM QTY PART DESCRIPTION 1 4 BLT12X112CNC 1 2X1 1 2 CARRIAGE BOLT 2 4 BLT12X112NC 1 2X1 1 2 BOLT 3 1 MON103285 34 WIPER 4 1 MON701329 34 PADDLE 5 4 NUT12LOCKNC 1 2 LOCK NUT 6 4 NUT12NC 1 2 NUT 7 4 WSH12FLAT 1 2 ...

Page 35: ... 4 BLT12X112CNC 1 2X1 1 2 CARRIAGE BOLT 2 4 BLT12X112NF 1 2X1 1 2 FINE THD G8 BOLT 3 1 MON104250 34 WIPER 4 1 MON701648 34 PADDLE 5 4 NUT12LOCKNC 1 2 LOCK NUT 6 4 NUT12NC 1 2 NUT 7 4 WSH12FLAT 1 2 FLAT WASHER 8 4 WSH12LOCK 1 2 LOCK WASHER 5 6 8 4 3 2 7 1 THIS PADDLE ASSEMBLY IS A DIRECT REPLACEMENT FOR MON900842 PLASTIC WIPERS ARE NOT INTERCHANGEABLE ...

Page 36: ...ORE attempting operation ITEM QTY PART DESCRIPTION 1 6 BLT916X112NC 9 16X1 1 2 BOLT 2 2 MON102589 PLASTIC BUSHING LARGE 3 2 MON102592 PLASTIC BUSHING SMALL 4 2 MON701084 BEARING HOUSING 5 6 NUT916NC 9 16 NUT 6 6 WSH916LOCK 9 16 LOCK WASHER MON900706 REEL BEARING ASSEMBLY ...

Page 37: ...3440 OVERSIZED WASHER 5 1 MON701381 IDLER BRACKET 6 1 SPK100B11F SPROCKET 7 1 WSH38LOCK 3 8 LOCK WASHER 1 7 2 5 3 6 4 THIS IDLER SPROCKET WAS USED IN UNITS PRODUCED PRIOR TO DECEMBER OF 2014 THE ENTIRE ASSEMBLY CAN BE REPLACED WITH MON900980 MON900980 DRIVE CHAIN IDLER 4 1 3 2 5 ITEM QTY PART DESCRIPTION 1 1 BLT34X314NC 3 4X3 1 4 BOLT 2 1 MON701561 IDLER BRACKET 3 1 NUT34LOCKNC 3 4 LOCK NUT 4 1 RP...

Page 38: ... TUBE WELDMENT 3 4 SAC14562 63 LEFT HAND FLIGHT 4 1 SAC14566 75 LEFT HAND FLIGHT 5 1 SAC14567 75 RIGHT HAND FLIGHT 6 2 SAC75856 AUGER PADDLE MON701294 6150 BOTTOM AUGER NOTES 1 GUSSETS ARE ON SIDE OPP PRODUCT FLOW AT CONVERGENCE POINT 2 FLIGHTING ENDS AT CONVERGENCE POINT ARE 180 TO EACH OTHER 3 NOTCH FLIGHTING AS NECESSARY FOR BOLT CLEARANCE THRU FLANGE 4 PAINT WITH PRIMER A 4 FRONT REAR ROTATION...

Page 39: ...AC14564 LEFT HAND FLIGHT 4 8 SAC14565 RIGHT HAND FLIGHT SECTION A A 6 90 TYP SECTION B B 1 90 TYP SECTION C C 32 50 28 25 D D SECTION D D 11 88 12 50 NOTES 1 GUSSETS ARE ON SIDE OPP PRODUCT FLOW AT CONVERGENCE POINT 2 FLIGHTING ENDS AT CONVERGENCE POINT ARE 180 TO EACH OTHER 3 NOTCH FLIGHTING AS NECESSARY FOR BOLT CLEARANCE THRU FLANGE 4 PAINT WITH PRIMER 3 FROM REAR REAR ROTATION FRONT 1 5 4 2 2 ...

Page 40: ...6170 AUGER TUBE WELDMENT 3 1 SAC14564 LEFT HAND FLIGHT 4 9 SAC14565 RIGHT HAND FLIGHT SECTION A A 6 90 TYP SECTION B B 1 90 TYP SECTION C C 28 25 32 50 D D SECTION D D 11 88 12 50 FROM REAR REAR 3 ROTATION FRONT 1 5 4 2 2 00 36 75 25 75 222 00 2 00 B B A A C C NOTES 1 GUSSETS ARE ON SIDE OPP PRODUCT FLOW AT CONVERGENCE POINT 2 FLIGHTING ENDS AT CONVERGENCE POINT ARE 180 TO EACH OTHER 3 NOTCH FLIGH...

Page 41: ...1 GUSSETS ARE ON SIDE OPP PRODUCT FLOW AT CONVERGENCE POINT 2 FLIGHTING ENDS AT CONVERGENCE POINT ARE 180 TO EACH OTHER 3 PAINT WITH PRIMER SECTION D D SCALE 1 8 SECTION B B SCALE 1 8 11 88 2X 12 50 ITEM QTY PART DESCRIPTION 1 4 BURN13000158 GUSSET 2 1 MON701301 6170 AUGER TUBE WELDMENT 3 1 SAC14502 LEFT HAND FLIGHT 4 9 SAC14503 RIGHT HAND FLIGHT 5 2 SAC75856 AUGER PADDLE MON701386 6170 SMOOTH TOP...

Page 42: ...5098 SLIDE TRAY WITH EXTENSION HYD PACKAGE C 1 1 1 1 1 1 1 1 SAC75095 TRUCK SLIDE TRAY HYD ASSEMBLY SCALE PACKAGE D 1 1 1 1 1 1 1 1 SAC75999 TRUCK SCALE KIT FENDER PACKAGE E 1 1 0 0 1 1 0 0 MON900989 SINGLE AXLE POLY FENDER KIT 1 1 0 0 1 1 0 0 MON900987 SINGLE AXLE FENDER KIT 0 0 1 1 0 0 1 1 MON900988 TANDEM AXLE POLY FENDER KIT 0 0 1 1 0 0 1 1 MON900979 TANDEM FENDER KIT OPTIONAL ITEMS TOP AUGER ...

Page 43: ...PTO FRONT EXTENSION BUMPER ASSEMBLY SPRING KIT N 1 MON900983 SINGLE AXLE SPRING MODIFICATION KIT 1 MON900984 SINGLE AXLE TAPERED SPRING MODIFICATION KIT REMOTE CONDENSER KIT P 1 MON900856 REMOTE BRACKET AC CONDENSER KIT DRIVELINE DROPBOX Q 1 MON900789 4 2 1 AIR GEARBOX REDUCTION KIT REVERSIBLE FAN KIT R 1 SAC56164 TRUCK REVERSIBLE FAN CONTROL KIT CENTRI PRECLEANER KIT S 1 MON900836 KW T300 AIR PRE...

Page 44: ...0 MON900722 3 MOUNTING DETAIL 268 00 MON900722 1 MOUNTING DETAIL MON900722 2 MOUNTING DETAIL C L MOUNT 120 00 CA 208 00 MOUNT C L 38 4X 11 50 190 50 12 00 MOUNT C L MOUNT C L 38 4X 220 55 11 50 C L MOUNT C L MOUNT MOUNT C L DRILL HOLES IN TRUCK FRAME TO SUIT FOR MOUNTING MIXER MOUNTS MOUNT C L NOTE 38 2X 38 2X 38 2X 38 4X 11 50 220 55 E SINGLE AXLE L REPLACEMENT PART FOR BRACKET IS TWXPF38 TYP ALL...

Page 45: ...operation MON900722 FINAL ASSEMBLY C HYDRAULIC TANK MOUNTING DEATILS MON900874 SHOWN 2 1 STICHES BOTH SIDES AFTER WELDING PAINT WELDED AREAS NOTE WELD ABOVE STIFFENER 25 25 WELD 6 DOWN FROM STIFFENER DETAIL C SCALE 1 14 9 31 END OF STIFFENER 12 14 13 K DRIVE LINE DETAILS MON701365 SHOWN ...

Page 46: ...134 SPROCKET HUB 6 2 2 2 2 2 2 MON102617 DISCHARGE SUPPORT 7 1 0 0 1 0 0 MON103388 1 25 25 INPUT SHAFT 0 1 0 0 1 0 MON103388 2 55 25 INPUT SHAFT 0 0 1 0 0 1 MON103388 3 85 25 INPUT SHAFT 8 1 0 0 1 0 0 MON701098 1 6150 TRUCK FRAME 0 1 0 0 1 0 MON701098 2 6160 TRUCK FRAME 0 0 1 0 0 1 MON701098 3 6170 TRUCK FRAME 9 1 1 1 1 1 1 MON701099 DISCHARGE BRACKET 10 1 1 1 1 1 1 MON701107 DOOR INDICATOR 11 1 0...

Page 47: ... SAC75010 21 SLIDE TRAY 5 9 WSH14FENSS 1 4X1 1 4 FENDER WASHER 6 9 WSH14LOCK 1 4 LOCK WASHER SAC75098 21 SLIDE TRAY WITH 8 EXTENSION 2 7 5 3 9 1 6 8 9 3 4 1 10 ITEM QTY PART DESCRIPTION 1 20 BLT14X34ONC 1 4X3 4 BOLT TRUSS 2 1 MON104316 7 8 CLIPPED WASHER 3 20 NUT14NC 1 4 NUT 4 1 SAC73100 MAGNET GUARD 5 1 SAC73101 HINGE ROD 6 1 SAC74026 SLIDE TRAY 7 2 SPCP14X2 1 4X2 COTTER PIN 8 2 SPMAGNET1850 MAGN...

Page 48: ...ED MEDIUM CABLE TIE 24 156 STI700418 BATTERY CABLE 25 6 STI700423 13 32 COPPER LUG 26 1 STI701246 FUSE 27 1 STI701247 FUSE BLOCK 28 156 STI704493 1 GAUGE RED BATTERY CABLE 29 2 WSH38FLAT 3 8 FLAT WASHER 30 6 WSH38LOCK 3 8 LOCK WASHER 31 1 WSH516FLAT 5 16 FLAT WASHER 32 1 WSH516LOCK 5 16 LOCK WASHER HYDPMCK9000 SEAL KIT FOR CYLINDER SCALE MOUNT SUPPORT LH SIDE 2X 5 00 4X 41 2X 12 00 2X 26 00 2X 9 0...

Page 49: ...MON701335 2 VALVE POWER UNIT ITEM QTY PART DESCRIPTION 1 1 BLT516X34NC 5 16X3 4 BOLT 2 4 JES31034 WEATHERPACK TERMINAL 3 1 JES38046 4 SHROUD WEATHERPACK CONNECTOR 4 4 JES39001 14GA WEATHERPACK SEAL 5 1 JES453385 TERMINAL RING 6 1 SAC73823 12VOLT 2 VALVE POWER UNIT 7 1 WSH516LOCK 5 16 LOCK WASHER ...

Page 50: ...5 16 KEY STOCK 7 1 MON701072 GEARBOX MOUNT 8 1 MON800556 44E 1000 PTO 9 1 MON900740 DRIVELINE 10 4 NUT38NC 3 8 NUT 11 4 NUT516LOCKNF 5 16 LOCK NUT G8 12 2 NUT516NC 5 16 NUT 13 8 OIL80W90 80W90 OIL 14 1 PFBL1290EL 1 2 ELBOW 15 1 PFBL12COU COUPLER 16 1 PFBL12X2NIP NIPPLE 17 1 PFBL12X312NIP NIPPLE 18 1 SP2 1GEARBOXLF 2 1 GEARBOX 19 2 SPSQHNC38X58H SQUARE SET SCREW 20 2 SPSQHNC516X1 SQUARE SET SCREW 2...

Page 51: ... GEAR 10 1 SP0223 00174 40 TOOTH RH GEAR 11 1 OSW831728 GASKET 12 8 MPRM344215 002 SHIM RED 13 8 MPRM344215A 005 SHIM BLUE 14 4 TIM18620 BEARING CUP ITEM QTY PART DESCRIPTION 15 4 TIM18690 BEARING CUP 16 7 BLT516X314NC 5 16X3 1 4 BOLT 17 3 BLT516X4NC 5 16X4 BOLT 18 16 BLT38X1NC 3 8X1 BOLT 19 2 OSW833780 SHIM 20 10 NUT516NC 5 16 NUT 21 2 8471705050 3 8 KEY X 1 7 16 22 2 8471709001 DOWEL PIN 23 1 86...

Page 52: ...2 BOLT 3 1 KEY38X112 3 8 KEY STOCK 4 1 MON102394 GEARBOX 5 1 MON102446 GEARBOX BRACKET 6 1 MON701441 GEARBOX BRACKET 7 2 NUT58NC 5 8 NUT 8 8 OIL80W90 80W90 OIL 9 1 PTO221120 YOKE 10 1 SPSQHNC38X58H SQUARE SET SCREW 11 1 VM800003 35E 540 PTO 12 4 WSH12LOCK 1 2 LOCK WASHER 13 4 WSH12FLAT 1 2 FLAT WASHER 14 4 WSH58LOCK 5 8 LOCK WASHER 15 2 WSH58FLAT 5 8 FLAT WASHER 5 10 6 13 12 1 7 14 15 4 11 2 3 ...

Page 53: ...ARING 6 1 0 278 0509 00 CASING 7 1 0 278 3239 00 SHAFT 8 1 8 5 1 00260 SNAP RING 9 1 0 130 5001 00 CROWN WHEEL 10 3 8 0 9 00024 BEARING 11 1 8 6 7 00161 OIL FILLER PLUG ITEM QTY PART DESCRIPTION 12 2 8 7 3 0027 OIL SEAL 40X80X10 13 2 0 244 7500 00 SHIM KIT 14 1 0 278 7115 00 SPACER 15 1 0 113 7100 00 SHIM 16 1 2 278 7116 00 DA AGG LINGUA E 17 1 0 124 7101 00 PLATE 18 1 0 278 5233 00 PINION SHAFT 1...

Page 54: ...EES F OIL SPECIFICATIONS FOR HYDRAULIC SYSTEM OIL CHANGE Normal change intervals of 1000 hours or annually should be followed If used on seasonal equipment it is recommended that the oil be changed at the end of each season to remove moisture and corrosive contaminants OIL FILL LEVEL Oil in the hydraulic tank should be maintained at a level that is 2 below the filler cap or visible in the sight ga...

Page 55: ...NGNUT 1 KN172947 HYDRO CONTROL LEVER 1 KN172948 HYDRO CONTROL CABLE 1 MON800452 BALL JOINT 1 MON900420 DRIVELINE 1 PTO 3 4 84 1 TAPERED YOKE 4 BLT916X2NF 9 16X2 BOLT FINE 4 NUT916LOCKNF 9 16 LOCK NUT FINE 4 WSH916LOCK 9 16 LOCK WASHER 4 WSH12FLAT 1 2 FLAT WASHER 4 BLT14X1NC 1 4X1 BOLT 2 NUT14LOCKNC 1 4 LOCK NUT 4 WSH14LOCK 1 4 LOCK WASHER ITEM QTY PART DESCRIPTION 9 1 MON102393 HYDRAULIC MOTOR 4 B...

Page 56: ...OKE 2 1 MON800557 AUTOLOCK REPAIR KIT 3 1 MON800559 20 SPLINE YOKE SHAFT 4 1 MON800560 YOKE TUBE 5 2 PTO0315214 1 31 CROSS KIT 6 1 PTO440311005 YOKE ITEM QTY PART DESCRIPTION 1 1 PTO2610015 SLIDE LOCK REPAIR KIT 2 2 PTO2013500 1 25 E CROSS KIT 3 1 MON800392 35R YOKE SHAFT 4 2 PTO9211200 SHIELD BEARING 5 1 PTO9002560 SHIELD 6 1 MON800157 35R YOKE TUBE 7 1 PTO1013506 1 38 6 SPLINE YOKE 1 25 CROSS A ...

Page 57: ... 3 1 PTO3 2 119 1350 FLANGE YOKE 4 1 PTO3 3 598KX SLIP SLEEVE YOKE 5 1 PTO3 28 47 YOKE TUBE 6 1 PTO3 40 1471 SLIP STUB SHAFT 7 1 PTO3 70 28X CROSS RETAINER KIT 8 1 SAC300078 DRIVELINE TUBE DRIVELINE ASSEMBLIES SAC75757 DRIVELINE 4 1 2 3 5 1 NOTE GREASE ZERKS TO BE LOCATED AS SHOWN 1 KNUCKLES MUST BE ALIGNED 2 GREASE ZERKS ON SAME SIDE RETRACTED C TO C 63 75 54 00 ITEM QTY PART DESCRIPTION 1 2 PTO2...

Page 58: ...N104226 JOYSTICK PANEL 7 1 MON800629 SWITCH MOUNT 8 1 MON900981 AUX ELECTRICAL BOX 9 1 MON901021 PTO SWITCHBOX 10 4 NUT1024TOOTHLCK 10 24 TOOTH LOCK NUT 11 6 NUT14NC 1 4 NUT 12 2 NUT38NC 3 8 NUT 13 1 SCA170008 10 DS POWER CABLE 14 1 SCA170053 15 CABLE DS JUNCTION BOX 15 1 SCA404788 INDICATOR BRACKET 16 1 SCARAM101U RAM MOUNT 17 1 SCARAM109V1BU RAM SWING ARM 18 1 SPB14418 FLUSH MOUNT GROMMET ITEM Q...

Page 59: ...SPMB832X34 8 32X3 4 MACHINE BOLT 22 6 STI700279 TERMINAL RING 23 1 STI701245 100 AMP SLOW BLOW FUSE 24 1 STI701247 80 300 AMP FUSE BLOCK 25 120 STI701743 4GA BLACK CABLE 26 1 STI701962 SWITCH PLUG 27 240 STI702453 WIRE LOOM 28 120 STI703630 4GA RED CABLE 29 1 VM100667 BOTTOM CONSOLE COVER 30 1 VM700235 JOYSTICK SWITCH 31 1 VM800254 CONSOLE BASE 32 1 VM800255 ARMREST 33 1 VM800256 ARMREST PAD 34 1 ...

Page 60: ... 28 STIWIRE14PR06 14GA BROWN WIRE 38 20 WTIWIRE14PR37 14GA PURPLE WIRE 39 20 STIWIRE14PR39 14GA GREEN WIRE 40 30 STIWIRE18PRBL 18GA BLACK WIRE 41 30 STIWIRE18PRR 18GA RED WIRE 42 1 VM800174 10A MINI RELAY FUSE 43 4 WSH316LOCKSS 3 16 LOCK WASHER STAINLESS ITEM QTY PART DESCRIPTION 1 6 BLT14X34ONC 1 4X3 4 SLOTTED TRUSS BOLT 2 1 DEC704 POS NEG TERMINAL DECAL 3 1 DEC705 RELAY FUSE DECAL 4 5 JES29710A ...

Page 61: ...BLUE 4 PIN A3 BUNK LIGHTS POWER 14GA BROWN 1 SCALE GROUND BROWN SCALE POWER RED RELAY SCHEMATIC PIN B9 PIN B10 PIN D9 PIN D10 14GA GREEN PIN A6 PIN B1 PIN B2 14GA BROWN SPARE CNTRL PED REV FAN POWER 14GA YELLOW OIL COOLER FAN AUX POWER 14GA GREEN 1 RELAY POWER FUSES PIN D7 PIN D5 PIN D3 PIN D1 PIN B8 PIN B6 PIN B4 PIN D8 PIN D6 PIN D4 PIN D2 PIN B7 PIN B5 PIN B3 PIN A5 80 AMP MAX CURRENT 14GA BLUE...

Page 62: ...ONC 1 4X3 4 SLOTTED TRUSS BOLT 2 1 DEC702 TRUCK CONSOLE SWITCH BOX DECAL 3 1 MON104227 CONTROL BOX COVER 4 1 MON701635 CONSOLE SWITCH BOX WELDMENT 5 1 MON701637 4 AUGER PTO CONTROL WIRE HARNESS 6 2 MON800627 1 25 NYLON PLUG 7 1 MON800628 1 75 NYLON PLUG 8 1 MON800630 GRAY ROCKER ACTUATOR 9 1 MON800631 GRAY ROCKER SWITCH ACT RED LGT 10 1 MON800632 RED ROCKER SWITCH ACT RED LGT 11 1 PAC200273 20 AMP...

Page 63: ... IN FRONT OF BOX 9 ROLL EXCESS LENGTH OF WIRE HARNESS UP AND ZIP TIE TO BOX 10 5 12 1 23 4 6 18 19 18 21 22 20 14 21 10 11 2 17 3 9 16 15 ITEM QTY PART DESCRIPTION 1 4 BLT14X34ONC 1 4X3 4 SLOTTED TRUSS BOLT 2 1 DEC702 TRUCK CONSOLE SWITCH BOX DECAL 3 1 DEC711 EJ SINGEL HYDRO CONTROL DECAL 4 1 MON104227 CONTROL BOX COVER 5 1 MON104231 EC20200 CONTROL CONSOLE MOUNT 6 1 MON701635 CONSOLE SWITCH BOX W...

Page 64: ...EAL 14GA 7 6 JES44386 ROCKER SWITCH CONNECTOR 8 1 JESDT044P DEUTSCH 4 PIN RECEPTICAL 9 1 JESDT046P DEUTSCH 6 PIN RECEPTICAL 10 8 JESDT062S DEUTSCH 2 PIN PLUG 11 1 JESDT063S DEUTSCH 3PIN PLUG 12 1 JEW2S DEUTSCH 2PIN WEDGE LOCK 13 1 JEW3S DEUTSCH 3PIN WEDGE LOCK 14 1 JEW4P DEUTSCH 4PIN WEDGE LOCK 15 1 JEW6P DEUTSCH 6PIN WEDGE LOCK 16 2 STI700279 8GA 10 TERMINAL RING 17 1 STI700279 14GA 10 TERMINAL R...

Page 65: ...SCRIPTION 1 11 JES046221516141 MALE DEUTSCH TERMINAL 14GA 2 17 JES046220916141 FEM DEUTSCH TERMINAL 14GA 3 13 JES114017 DEUTSCH CAVITY PLUG 4 3 JES31035 FEMALE WPACK TERMINAL 5 12 JES31090 FEM TERM 630 TANG METRI PACK 6 1 JES38045 3 PIN WPACK TOWER 7 3 JES39001 WPACK WEATHER SEAL 14GA 8 4 JES44386 ROCKER SWITCH CONNECTOR 9 1 JESDT042P DEUTSCH 2 PIN RECEPTICAL 10 1 JESDT044P DEUTSCH 4 PIN RECEPTICA...

Page 66: ...2 1 SCAL50171 LED LAMP 13 2 SCASPSTC TOGGLE SWITCH 14 4 SPMB832X34SSP 8 32X3 4 MACHINE SCREW 15 1 STI100156 CONTROL BOX COVER 16 1 STI200109 CONTROL BOX 17 1 STI610809 GASKET 18 18 STIWIRE12PR02 12 GA RED WIRE 1 RED 1 WHITE RED LED GREEN RED BLK BLACK JES422005 JES422005 JESYELFEMALEI SCAINLINE JES3AG10A BLACK TO BUNK LIGHT BLACK TO BUNK LIGHT GREEN DOOR UP ORANGE DOOR DOWN JES452145 RED BLK PUMP ...

Page 67: ...WIRES TO THE WEATHERPACK TO PRODUCE A 24 LONGER WIRE ON THE RED BLK AND WHT BLK 3 CUT 14 OFF OF THE BLACK WIRE SO IT IS 10 LONGER THAN THE WEATHERPACK WIRES WHITE 14 18 11 20 1 21 19 18 16 13 3 12 17 ITEM QTY PART DESCRIPTION 1 1 DEC504 JOYSTICK FACE PLATE 2 2 JESAG10A 1 4X1 FUSE 3 1 JES6624 ROMEX CONNECTOR 4 4 JES31035 FEMALE WEATHERPACK CONNECTOR 5 1 JES38047 4 TOWER WEATHERPACK CONNECTOR 6 6 JE...

Page 68: ...D RED RED BROWN YELLOW WHITE GREEN BLACK BLACK RED RED RED BROWN BROWN BLACK BROWN BROWN RED GREEN YELLOW BLACK GREEN WHITE WHITE YELLOW BROWN BLACK WHITE WHITE WHITE GREEN WHITE RED CLR LT RED CLR LT AMBR CLR LT WHITE REAR CLEARANCE AMBR CLR LT FR BUNK LIGHT RED TAIL LT RED TAIL LT WHITE REV LT LIGHT RR BUNK WHITE REV LT DISCHARGE LIGHTS SIDE 4 BLACK NOTES HEAT SHRINK SOLDER ALL EXPOSED WIRES 1 S...

Page 69: ...RNESS AND JUNCTION BOX CABLE SCA170008 AND SCA170053 ARE CONTAINED WITHIN CONTROL CONSOLE KITS ITEM QTY PART DESCRIPTION 1 10 BLT14X34NC 1 4X3 4 BOLT 2 11 NUT14NC 1 4 NUT 3 1 SCA170026 REMOTE INDICATOR BRACKET 4 8 SCA170030 LOADCELL SHIM 5 4 SCA403275 30K LOADCELL 6 1 SCA404930 JUNCTION BOX 7 30 SPCABLETIEMED CABLE TIE 8 10 WSH14LOCK 1 4 LOCK WASHER ...

Page 70: ...A170009 POWER CABLE EXTENSION 9 1 SCA170024 DS INDICATOR BRACKET 11 8 SCA170030 LOADCELL SHIM 12 1 SAC170040 INDICATOR BRACKET 13 1 SCA170041 INDICATOR BRACKET BASE 14 6 SCA170042 BRACKET TAB 15 1 SCA170053 15 CABLE 16 4 SCA403275 DS LOADCELL 17 1 SCA404930 JUNCTION BOX 18 1 SPB14418 GROMMET 19 30 SPCABLETIEMED CABLE TIE 20 96 WRM38TEPIPE 3 8 PIPE 21 14 WSH14LOCK 1 4 LOCK WASHER 22 10 WSH516FLAT 5...

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Page 72: ...__________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ ___________________________...

Page 73: ...__________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ ___________________________...

Page 74: ...CHANNEL 3 2 MON102817 BUMPER MOUNT 4 2 MON102829 BUMPER BRACE 5 2 MON102834 TOW SUPPORT 6 12 NUT34NC 3 4 NUT 7 1 STI593511 BOLT ON STEP 8 12 WSH34LOCK 3 4 LOCK WASHER MON900725 HEAVY DUTY REAR BUMPER SAC56032 STANDARD REAR BUMPER ITEM QTY PART DESCRIPTION 1 1 SAC35333 BUMPER 2 2 SAC35528 BUMPER SUPPORT 3 1 WRM316X4BAR 46 4 X46 BAR REAR BUMPER OPTIONS 5 3 4 6 8 1 2 7 3 2 1 2 ...

Page 75: ...NC 3 4X2 1 2 BOLT 3 1 BLT38X114NC 3 8X1 1 4 BOLT 4 6 NUT34NC 3 4 NUT 5 1 NUT38NC 3 8 NUT 6 1 SAC30153 1 1 2 PIPE X 48 7 1 SAC56071 ROLLER ASSEMBLY 8 1 SAC56073 BUMPER 9 4 WSH12FLAT 1 2 FLAT WASHER 10 6 WSH34LOCK 3 4 LOCK WASHER 5 4 3 8 1 6 7 2 5 2 4 ITEM QTY PART DESCRIPTION 1 6 BLT34X212NC 3 4X2 1 2 BOLT 2 2 BLT38X114NC 3 8X1 1 4 BOLT 3 6 NUT34NC 3 4 NUT 4 2 NUT38NC 3 8 NUT 5 2 SAC30153 1 1 2 PIP...

Page 76: ...ELDMENT 3 16 NUT516NC 5 16 NUT 4 8 RP100021 GUSSET 5 4 SAC56009 MUD FLAP STRAP 6 1 SACFLAP24X36 MUD FLAP 7 16 WSH516LOCK 5 16 LOCK WASHER MON900979 TANDEM FENDER KIT SUBFRAME 25 4X TO SUBFRAME 25 25 8X 6 3 1 5 7 NOTE INSTALL CUT OFF PORTION OF MUDFLAP TO FRONT SIDE OF FENDER 2 4 SIDE VIEW DO NOT WELD GUSSETS TO CHASSIS FRAME RAIL CHASSIS FRAME NOTE 1 GUSSETS ARE SHIPPED LOOSE 2 CUT TUBES AND GUSSE...

Page 77: ...F FENDER 2 4 ISO VIEW FROM BOTTOM MON900988 TANDEM POLY FENDER KIT ITEM QTY PART DESCRIPTION 1 8 BLT516X114NC 5 16X1 1 4 BOLT 2 8 NUT516NC 5 16 NUT 3 2 SAC56009 MUD FLAP STRAP 4 1 SACFLAP24X36 MUD FLAP 5 2 TWHL43A SINGLE POLY FENDER 6 2 TWKIT 3 MOUNTING HARDWARE 7 8 WSH516LOCK 5 16 LOCK WASHER ITEM QTY PART DESCRIPTION 1 8 BLT516X114NC 5 16X1 1 4 BOLT 2 8 NUT516NC 5 16 NUT 3 2 SAC56009 MUD FLAP ST...

Page 78: ...T DESCRIPTION 1 8 BLT58X212NC 5 8X2 1 2 BOLT 2 1 MON101850 2 X5 DOUBLE STRENGTH PIPE 3 1 MON102639 1 WEIGHBAR RETAINER 4 1 MON102641 LOADCELL BRACKET 5 1 MON701366 WEIGHBAR BRACKET 6 1 NUT1CSTL 1 FINE THD CASTLE NUT G8 7 8 NUT58NC 5 8 NUT 8 1 SPSP316X2 3 16X2 COTTER PIN 9 8 WSH58LOCK 5 8 LOCK NUT 10 2 WSH58X1516FLAT 5 8X1 5 16 FLAT WASHER ...

Page 79: ...hts are based on 38 frame rail height 3 Lower auger flighting at convergence is 3 4 standard 4 Horsepower torque requirements will vary by ration components and moisture MODEL 6150 6160 6175 6190 CAPACITIES Mixing Capacity 500 ft3 600 ft3 750 ft3 900 ft3 Payload Capacity 15000 lbs 18000 lbs 22500 lbs 27000 LBS Unit Weight 1 13400 lbs 17600 19400 lbs 22500 lbs 23500 LBS DIMENSIONS A Overall Height2...

Page 80: ...aler is specified as labor done at the SAC factory or SAC authorized dealer ONLY SAC will pay the common carrier freight expense of parts to and from the owner Faster freight service is available with the owner paying the difference in cost between common carrier and preferred method by owner Freight of whole goods to or from the factory is the owner s expense regardless if they fail under warrant...

Page 81: ...ges when any party other than SAC performs the replacement or repair of parts claimed to be defective nor shall this warranty apply to an SAC product upon which any alterations or repairs other than normal maintenance have been made without the written approval of SAC SAC shall in no event be liable for consequential damages lost profits or contingent liabilities arising out of the failure of any ...

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