S.D.P. EZ Hauler 3000 Training & Procedure Manual Download Page 67

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The EZ Hauler 3000 / 5500 series of machines are all

dielectrically tested to 46kv category “C” guidelines. This
qualification test is performed at the factory in
accordance with ANSI A10.31 guidelines.

It is important that periodic tests be performed to the EZ

Hauler just as any other digger-derrick in a companies
fleet.

IMPORTANT!

View thousands of Crane Specifications on FreeCraneSpecs.com

Summary of Contents for EZ Hauler 3000

Page 1: ...EZ Hauler 3000 Training Procedure Manual View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 2: ...Hauler s boom The maximum weight capacity of the EZ Hauler 3000 is 3000 lbs The load capacity of the boom depends upon the distance from center line of boom turret CAUTION UNIT MUST BE LEVEL View tho...

Page 3: ...apply to a line truck also apply to the EZ Hauler 3000 The EZ Hauler 3000 is a powerful machine that should be operated with respect caution Misuse or carelessness can result in serious injury propert...

Page 4: ...ats and protective gear must be worn by all personnel when using the EZ Hauler 3000 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpec...

Page 5: ...more specific indications of the mini derrick s capacity Properly use all outriggers whenever the boom is in use The EZ Haulers 3000 boom must never be operated without the outriggers being properly...

Page 6: ...ge manual boom is extended and pinned into place Be sure to follow your company s safety procedures to protect against electrocution The EZ Hauler 3000 is not designed to carry passengers Never ride o...

Page 7: ...on and function of all controls before starting the machine The EZ Hauler 3000 can be shut down in an emergency by releasing all drive controls and turning the ignition switch to the off position Take...

Page 8: ...inspection to check for lose worn missing or broken parts such as bolts nuts wires retaining pins a Check hydraulic hoses for cuts wear loose connections b Check engine and hydraulic system View thou...

Page 9: ...p Inspection Check all tires on the EZ Hauler 3000 trailer for wear proper inflation View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpe...

Page 10: ...ing and brake lights by turning them on Be sure to test the braking action on the trailer before traveling to the work site View thousands of Crane Specifications on FreeCraneSpecs com View thousands...

Page 11: ...erly secured to the trailer Look inside the trailer toolbox make sure it contains all tools equipment necessary for operating the EZ Hauler 3000 View thousands of Crane Specifications on FreeCraneSpec...

Page 12: ...e trip Inspection Turn on the remote control check the function of all controls View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs co...

Page 13: ...ift line and hook for signs of wear or damage Replace any worn or damages parts before using the EZ Hauler 3000 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Spe...

Page 14: ...e in crane position to operate digger derrick C Auger switch A position to dig B position to reverse clean NOTE Auger will stop digging during overload reverse auger to stop overload Audible alarm wil...

Page 15: ...witch ignition Switch WARNING LIGHTS pre heat off on Familiarize yourself with these Control Panel Features The ignition switch has three stationary positions engine pre heat off on Turn the key all t...

Page 16: ...peed relatively low when driving the unit reserving the higher engine speeds for powering hydraulic accessories WARNING The EZ Hauler 3000 should only be driven with the tracks fully extended View tho...

Page 17: ...Z Hauler 3000 with the remote pay close attention to the unit and the terrain that you are navigating Driving the EZ Hauler 3000 View thousands of Crane Specifications on FreeCraneSpecs com View thous...

Page 18: ...tention to the side tip angle indicator when navigating tough embankments Always stay within the safe operating zone View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Cran...

Page 19: ...e with the EZ Hauler 3000 always make certain the boom is level as shown by the level indicator NOTE Boom must be level to allow outriggers to retract fully View thousands of Crane Specifications on F...

Page 20: ...indicator light will be lit up when tracks are fully extended THE SYSTEM WILL SOUND AN AUDIBLE ALARM IF THE TRACKS ARE NOT FULLY EXTENDED NOTE Some systems are designed to cut off the hydraulic drive...

Page 21: ...ear jacks should be lowered to within 4 inches from the ground Note If the EZ Hauler 3000 engine is not started start it and let it warm up for 5 minutes NOTE Unit shown may not be an actual represent...

Page 22: ...d for transport at the front and back of the trailer Pictures may not be a true representation of your machine View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Spec...

Page 23: ...A standard gate opening is 36 inches wide The tracks can be retracted to make movement through a gate quick and easy Once through the gate the tracks must be moved to full extension to improve stabil...

Page 24: ...uler 3000 With a Load Attach the provided lifting chains to the pole and to the d rings on the EZ Hauler 3000 outrigger arms as shown Picture may not be a true representation of your machine View thou...

Page 25: ...NOTE Pole must clear tracks when completely lifted Reverse procedure when pole is ready to be lowered to the ground Picture may not be a true representation of your machine View thousands of Crane Sp...

Page 26: ...be necessary to rotate the boom slightly in order to carry a transformer Drive the EZ Hauler 3000 slowly Make turns slowly and carefully Picture may not be a true representation of your machine View...

Page 27: ...lectrically insulated Use your company s insulation procedure to avoid electrocution Before setting a pole the load capacity chart must be thoroughly understood View thousands of Crane Specifications...

Page 28: ...l and support the machine Oversized outrigger pads might be required depending on soil conditions Picture may not be a true representation of your machine View thousands of Crane Specifications on Fre...

Page 29: ...Auger Operation Procedure View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 30: ...ghtly to release tension on latch locking pin 3 Pull pin and release auger using latch release handle NOTE Use the flow control on the remote control to control the speed of the auger View thousands o...

Page 31: ...se the boom up to 30 deg To avoid auger making contact with the machine Using the remote reverse the auger rotation Then slowly lower the auger View thousands of Crane Specifications on FreeCraneSpecs...

Page 32: ...the auger and remove the strap You are now ready to use the remote control to auger as needed View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on Fr...

Page 33: ...ave boom extensions fully retracted before stowing auger DO NOT OVER STOW THE AUGER AS DAMAGE CAN OCCUR Replace the safety Travel pin Travel pin View thousands of Crane Specifications on FreeCraneSpec...

Page 34: ...tion When the lock is engaged the auger can then travel with the extension function to reach the maximum distance of 15 from center CAUTION Make sure all extensions are retracted before using the auge...

Page 35: ...switch to the correct direction then lower the auger to begin digging NOTE It may be required to lower the auger speed to allow for booming down of the digger derrick while digging CAUTION Buried lin...

Page 36: ...ns have many different soil compositions familiarize yourself with your digging surface for your safety and those around you Pictures may not be a true representation of your machine View thousands of...

Page 37: ...true representation of your machine If needed the extension bar may adjusted for more digging depth View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications...

Page 38: ...ocking 3 Extend the boom out until the unit stops 4 Raise the boom to at least 60 degrees elevation 5 Fiberglass final stage must be fully extended for dielectric insulation View thousands of Crane Sp...

Page 39: ...fting straight up Follow load chart specifications on weight in relationship to boom angle Install the lifting strap remember to position the lifting strap according to pole weight for balance in lift...

Page 40: ...Hauler 3000 from a safe distance using the remote control Never use manual lever overrides for normal operation they are for emergency use only View thousands of Crane Specifications on FreeCraneSpec...

Page 41: ...Bucket Assembly Standard Operating Procedure View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 42: ...he tasks return the hydraulic boom sections to the retracted stowed position before lowering the bucket to a flat surface CAUTION Stay clear of bucket while in operation View thousands of Crane Specif...

Page 43: ...Shows the bucket mount installed and pinned it in place View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 44: ...et can now be mounted to either side of the mount to best accommodate working from it View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSp...

Page 45: ...nnect the hoses from the tool reel Connect tool to outlets Connect tool here Reel connections bucket pin View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specificat...

Page 46: ...he bucket assembly has the lifting capabilities of 300 pounds The following instructions are provided to ensure safe operation of the bucket assembly Always engage bucket attachment switch View thousa...

Page 47: ...and twisting counterclockwise into the position shown This allows the bucket to swing freely and remain perpendicular while the boom is being raised or lowered View thousands of Crane Specifications o...

Page 48: ...mechanism clockwise allowing the spring to engage the working parts of the lock Remember to unlatch the lock each time before raising or lowering the boom View thousands of Crane Specifications on Fre...

Page 49: ...To Enable control of hydraulic tools From the bucket View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 50: ...this rheostat counter clockwise to off position WARNING USE OPEN CENTER TOOLS ONLY View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpec...

Page 51: ...ay now control oil flow to the upper tool reel using the rheostat on the right of the remote panel WARNING USE OPEN CENTER TOOLS ONLY hold enabl e button rheostat Press forward View thousands of Crane...

Page 52: ...Material Handler Attachment View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 53: ...ach the material handler jib to the boom by inserting the shaft into the receiver View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs...

Page 54: ...Secure it in place with the provided pin View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 55: ...r the jib pulley This is accomplished by removing the pin and the pulley and replacing the pulley with the rope in the new position View thousands of Crane Specifications on FreeCraneSpecs com View th...

Page 56: ...Remove this pin and raise the jib to its upward position Replace the pin View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 57: ...e position for the maximum lifting capacity allowed by the boom angle Consult the lift charts before making any lift View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Cran...

Page 58: ...dling Attachment Jib has a rated capacity of 60 dg angle and above 1000 lbs max 45 60 dg angle 600 lbs max Under 45dg 0 lbs NO LIFT Consult the lift guide DO NOT use in situations under 45 dg angle Vi...

Page 59: ...View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 60: ...Hydraulic Pole Guide Procedure View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 61: ...nstall the pole guide and pin it in place Connect the four hoses to operate it View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 62: ...es are each fitted with connectors that match the correct fittings on the pole guide View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpe...

Page 63: ...The pole guide is installed with hoses connected View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 64: ...sulated against cross fazing but with the fiberglass boom properly extended the EZ Hauler 3000 and its operator will be substantially protected View thousands of Crane Specifications on FreeCraneSpecs...

Page 65: ...ng tool is in use WARNING Never use the EZ Hauler in conjunction with a pole pulling tool or as a secondary pole removing tool Structural damage will occur The pole must be completely free of the hole...

Page 66: ...t sensor If the unit exceeds a 10 degree slope an audible alarm will sound This indicates that the unit is in danger of tipping over View thousands of Crane Specifications on FreeCraneSpecs com View t...

Page 67: ...st is performed at the factory in accordance with ANSI A10 31 guidelines It is important that periodic tests be performed to the EZ Hauler just as any other digger derrick in a companies fleet IMPORTA...

Page 68: ...the instructions in this manual for the safe operation of the S D P EZ Hauler 3000 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpec...

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