RYTEC DG1215 Installation & Owner'S Manual Download Page 7 | Manualshive

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HOW TO USE MANUAL

Throughout this manual, the following key words are
used to alert the reader of potential hazardous situa-
tions, or situations where additional information for
successfully performing the procedure is presented:

WARNING is used to indicate the potential
for personal injury, if the procedure is not
performed as described.

CAUTION is used to indicate the potential
for damage to the product or property dam-
age, if the procedure is not followed as de-
scribed.

IMPORTANT: IMPORTANT is also used to re-

lay information CRITICAL to the
successful completion of the pro-
cedure.

NOTE: NOTE is used to provide additional infor-

mation to aid in the performance of the pro-
cedure, or operation of the door, but not
necessarily safety related.

HOW TO USE MANUAL

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Summary of Contents for DG1215

Page 1: ... Revision April 15 1998 0 215 007 Rytec Corporation Digital Gateway Installation Owners Manual Model DG1215 ...

Page 2: ......

Page 3: ...TO THE DIGITAL GATEWAY 4 LIMIT SWITCHES TERMINALS 8 AND 9 4 Open LSO 4 Close LSC 4 PB1 PUSHBUTTON TERMINAL 11 4 ALTERNATE ACTION INPUTS A A MOMENTARY CONTACT ACTIVATORS TERMINAL 12 4 AUTO INPUTS MAINTAINED CONTACT ACTIVATORS TERMINAL 14 4 PHOTOEYE TERMINAL 15 5 REVERSING EDGE TERMINAL 17 5 OLR OVERLOAD RELAY TERMINAL 18 5 OPEN TERMINAL 20 5 CLOSE TERMINAL 21 5 STOP RESET TERMINAL 23 5 PROGRAM 2 TE...

Page 4: ...CONNECTIONS 9 OP 0 OPEN TIME EXCEEDED 9 CL 0 CLOSE TIME EXCEEDED 9 AJAr BREAKAWAY KILL SWITCH 10 OLr OVERLOAD RELAY 10 EdGE REVERSING EDGE 10 NON ALARM CONDITIONS HELLO SAFE START UP 11 EdGE REVERSING EDGE TRIPPED 11 LOC IDLE STATE 11 POWER 12 OUTPUTS 12 REPLACEMENT 12 TROUBLESHOOTING 12 OPTIONAL PROGRAMS 13 PROGRAM 1 OUTPUT 7 13 Door Not Closed 13 Door Open 13 Delay to Close 13 PROGRAM 2 INPUT 24...

Page 5: ...Position 14 PROGRAM 3 INPUT 26 14 Photoeye AC 14 Passage Limit Switch LSP 14 PROGRAM 4 PROGRAMMABLE OPTIONS 14 Close Jog 14 Open Jog 14 Reverse Delay 14 Loop Call Delay 14 PROGRAM 5 REVERSE INPUT LOGIC 14 PROGRAM 6 14 SETTING THE PROGRAM OPTIONS 15 REPLACING MODELS DG1000 AND DG1100 WITH DG1215 16 PAGE ...

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Page 7: ...onal injury if the procedure is not performed as described CAUTION is used to indicate the potential for damage to the product or property dam age if the procedure is not followed as de scribed IMPORTANT IMPORTANT is also used to re lay information CRITICAL to the successful completion of the pro cedure NOTE NOTE is used to provide additional infor mation to aid in the performance of the pro cedur...

Page 8: ...re 1 for an overview of the Digital Gateway controls INTRODUCTION HELLO OPEN Backup Timer Digital Display Shows Cycles Timer Settings Alarm Conditions and Door Setting CLOSE Backup Timer UP Arrow Display Message Explanation A A Close Delay Timer Auto Close Delay Timer DOWN Arrow Input Connection Information Status LEDs Light is ON When Remote Contact Has Been Activated A0500030 OPEN Jog Button CLO...

Page 9: ...ll operate while the Digital Gateway is in the AJAr or EdGE alarm condition See Figure 1 CLOSE JOG This pushbutton jogs the door closed It is not operational when the door is being controlled by any activator The close jog button will operate while the Digital Gateway is in the AJAr or EdGE alarm condition See Figure 1 UP ARROW DOWN ARROW In the normal operating mode these pushbuttons are used to ...

Page 10: ...utton while the door is in the full open position will close the door The PB1 input can be converted to automatic closing Refer to the section on setting the timers The PB1 input works the same as the A A input described in the following ALTERNATE ACTION INPUTS A A MOMENTARY CONTACT ACTIVATORS TERMINAL 12 N O CONTACT A momentary connection while the door is closed closing or stopped between limits...

Page 11: ...LED will blink To reset the system Re establish the connection then push the Open Jog Reset button or the Stop input See ALARM CONDITIONS on page 9 for more information OLR OVERLOAD RELAY TERMINAL 18 N O CONTACT When the overload relay in the control box detects a motor malfunction it will trip and turn off the motor contactors It will also send a signal to the Digital Gateway by closing the conta...

Page 12: ...e detector will close This maintained connection will open the door if the door is closed closing or stopped between limits The door will remain open as long as the connection is present When the connection is removed the Auto Close delay timer will count down and close the door The Auto Close delay timer dEL will reset if another maintained connection is made while the timer is timing out If you ...

Page 13: ...displayed as OP plus time CLOSE BACKUP TIMER This is the backup timer for the closing of the door It functions the same as the open backup timer When the time has been exceeded the display message CL 0 and the LSO LED will blink until the system has been reset This timer should be set 1 2 seconds longer than it takes the door to close Settings and messages for this timer will be displayed as CL pl...

Page 14: ...kup Timer Push to Set the Timer A0500029 Figure 6 START UP PROCEDURES 1 Install the door following the procedures outlined in the door installation manual 2 Make all the necessary electrical connections Follow the electrical schematic shipped in each door s control box The schematics shown in this manual are for informational purposes only See INPUTS TO THE DIGITAL GATEWAY on page 4 for a descript...

Page 15: ...EXCEEDED This alarm indicates that the open backup timer has timed out before the door has fully opened and that the door has not operated in the time set on the backup timer The display message OP 0 and the LSO LED will blink Check the door for proper operation and reset the Digital Gateway See Figure 8 OP 0 A0500029 Figure 8 CL 0 CLOSE TIME EXCEEDED This alarm indicates that the close backup tim...

Page 16: ...Digital Gateway See Figure 11 OLr A0500029 Figure 11 EdGE REVERSING EDGE This alarm indicates that the reversing edge connec tion input 17 is missing The Digital Gateway moni tors the connection every time the door is fully open If the connection is missing for 2 seconds or more the door will remain open the display message EdGE and the RE input LED will blink Reconnect the input and reset the Dig...

Page 17: ... displayed if the door comes down on something activating the reversing edge The door will reverse to the open position To reset the system and close the door use the PB1 A A or Close input To reset the system and leave the door open use the Open Jog Reset button or the Stop input See Figure 14 EdGE A0500029 Figure 14 LOC IDLE STATE This message will be displayed when input 24 is activated the doo...

Page 18: ... 16 Power Outputs A0500029 Figure 16 REPLACEMENT The fused disconnect must be in the OFF position and properly locked and tagged before performing the following procedure If the Digital Gateway ever requires replacement 1 Turn off the power to the door 2 Remove the plug in terminal blocks from the left side of the Digital Gateway 3 Remove the existing Digital Gateway from the control box by removi...

Page 19: ... LOC When input 24 is on and the door is fully closed the Digital Gateway will go into an inactive condition No inputs will be able to activate the door The message LOC will be on the display Once the connection is removed from the input the system will be ready for normal operation This is the factory default Program 2 setting and can be used to lock out the door MAN AUTO Selector Switch P2 SSA I...

Page 20: ...nstant pressure jog operation The door will only close while the input is activated Open Jog OPJ On OPJ OFF This option converts the Open Input input 20 to constant pressure jog operation The door will only open while the input is activated Reverse Delay rdt 00 The Digital Gateway is programmed to immediately reverse the door if an activator or safety input is operated while the door is closing Th...

Page 21: ...0 s as shown in Figure 19 To continue the pro gramming mode you will have to enter the three digit security code Contact the Rytec Customer Support Department at 414 677 9046 for the code 000 A0500029 Figure 19 2 The first left digit will blink Press the UP or DOWN arrow key to raise or lower the value of the first digit After the first digit is set press the Select button to move to the next digi...

Page 22: ... and the timer setting Use the UP and DOWN arrow keys to set the timers Figure 22 shows the Delay to Close timer set to 0 seconds Use the Set button to return to the Main Program menu A0500029 dtc 00 Figure 22 8 When all options have been selected press the Open and Close Backup Timer buttons to leave the program mode The Digital Gateway is then ready for operation REPLACING MODELS DG1000 AND DG11...

Page 23: ...g Screws Mounting Screws Plug In Terminals Figure 23 REPLACING MODELS DG1000 AND DG1100 WITH MODEL DG1215 5 Install the replacement Digital Gateway with the four screws removed in step 4 6 Reconnect the plug in terminal blocks making sure the numbers on the terminal blocks corre spond with the terminal numbers on the replace ment Digital Gateway If required connect the loop wires to the new three ...

Page 24: ...18 NOTES ...

Page 25: ...19 NOTES ...

Page 26: ...20 NOTES ...

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