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31

MAINTENANCE

WARNING:

When  servicing,  use  only  identical  replacement  parts. 

Use  of  any  other  parts  may  create  a  hazard  or  cause 

product damage.

WARNING:

Always wear safety goggles or safety glasses with side 

shields  during  power  tool  operation  or  when  blowing 

dust. If operation is dusty, also wear a dust mask.

GENERAL MAINTENANCE

Avoid  using  solvents  when  cleaning  plastic  parts.  Most 

plastics are susceptible to damage from various types of 

commercial solvents and may be damaged by their use. Use 

clean cloths to remove dirt, dust, oil, grease, etc.

WARNING:

Do not at any time let brake fluids, gasoline, petroleum-

based products, penetrating oils, etc., come in contact 

with  plastic  parts.  Chemicals  can  damage,  weaken  or

destroy  plastic  which  may  result  in  serious  personal 

injury.

Electric tools used on fiberglass material, wallboard, spackling 
compounds, or plaster are subject to accelerated wear and 
possible premature failure because the fiberglass chips and 
grindings are highly abrasive to bearings, brushes, commu-
tators, etc. Consequently, we do not recommended using this 
tool for extended work on these types of materials. However, 
if you do work with any of these materials, it is extremely 
important to clean the tool using compressed air.

LUBRICATION

All of the bearings in this tool are lubricated with a sufficient 
amount of high grade lubricant for the life of the unit under 
normal operating conditions. Therefore, no further lubrica-
tion is required.

BRUSH REPLA

CEMENT

See Figure 45.

The saw has externally accessible brush assemblies that 

should be periodically checked for wear.
Proceed as follows when re

placement is required:

n

  Unplug the saw.

WARNING: 

Failure to unplug the saw could result in accidental start-
ing causing serious injury.

n

  Remove brush cap with a screwdriver. Brush assembly is 

spring loaded and will pop out when you remove brush 
cap.

n

  Remove brush assembly.

n

  Check for wear. Replace both brushes when either has 

less  than  1/4  in.  length  of  carbon  remaining. 

Do  not 

replace one side without replacing the other.

n

  Reassemble  using  new  brush  assemblies.  Make  sure 

curvature of brush matches curvature of motor and that 
brush moves freely in brush tube.

n

  Make sure brush cap is oriented correctly (straight) and 

replace.

n

  Tighten brush cap securely. 

Do not overtighten.

BRUSH

CAP

Fig. 45

BRUSH

CAP

BRUSH

ASSEMBLY

BRUSH

ASSEMBLY

ADJUSTMENTS

POSITIVE STOP ADJUSTMENTS

See Figure 44.

NOTE: These adjustments were made at the factory and 
normally do not require readjustment.
To adjust:

n

  Unplug the saw.

n

  Using  two  wrenches  (one  on  the  lock  nut  and  one  for 

the positive stop adjustment screw), loosen the lock nut 
securing the positive stop adjustment screw.

n

  Loosen  the  bevel  lock  knob  by  turning  the  knob 

counterclockwise.

n

  Square the blade to the miter table as described in the 

Assembly 

section of this manual.

n

  Retighten  bevel  lock  knob.  Next,  retighten  lock  nut 

securing  the  positive  stop  adjustment  screw.  Recheck 

blade-to-table alignment.

    

NOTE: The above procedure can be used to check blade 

squareness of the saw blade to the miter table at both 0

°

 

and 45

°

 angles.

The saw has three scale indicators, two on the bevel scale 

and one on the miter scale. After squaring adjustments have 

been  made,  it  may  be  necessary  to  loosen  the  indicator 

screws and reset them to zero.

Summary of Contents for TS1552DXL

Page 1: ...of operation and op erator safety When properly cared for it will give you years of rugged trouble free performance WARNING To reduce the risk of injury the user must read and understand the operator...

Page 2: ...ose Parts 13 n Assembly 14 22 n Operation 23 29 n Adjustments 30 31 n Maintenance 31 32 n Parts Ordering Service back page TABLE OF CONTENTS INTRODUCTION This tool has many features for making its use...

Page 3: ...to contain long hair n ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS Everyday eyeglasses have only impact resistant lenses they are NOT safety glasses n SECURE WORK Use clamps or a vise to hold work w...

Page 4: ...ull speed before starting cut n MAKE SURE THE MITER TABLE AND SAW ARM BEVEL FUNCTION ARE LOCKED IN POSITION BE FORE OPERATING YOUR SAW Lock the miter table by securelytighteningthemiterlocklevers Lock...

Page 5: ...st be replaced only by the manufacturer or by an authorized service center to avoid risk n MAKESURETHEWORKAREAHASAMPLELIGHTING to see the work and that no obstructions will interfere with safe operati...

Page 6: ...njury user must read and understand operator s manual before using this product Eye Protection Always wear safety goggles or safety glasses with side shields or a full face shield when operating this...

Page 7: ...ially hazardous situation which if not avoided may result in minor or moderate injury CAUTION Without Safety Alert Symbol Indicates a situation that may result in property damage WARNING To avoid seri...

Page 8: ...efore each use If damaged replace immediately Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury ELECTRICAL DOUBLE INSULATION D...

Page 9: ...dropped into the blade or being placed inadvertently in contact with the blade Workpiece or Material The item on which the operation is being done Worktable Surface where the workpiece rests while pe...

Page 10: ...nominal lumber sizes 2 x 6 Cutting Capacity with Miter at 0 Bevel 45 Maximum nominal lumber sizes 2 x 8 Cutting Capacity with Miter at 45 Bevel 45 Maximum nominal lumber sizes 2 x 6 LOWER BLADE GUARD...

Page 11: ...sporting the miter saw from one place to another a carrying handle has been provided on top of the saw arm To transport turn off and unplug the saw then lower the saw arm and lock it in the down posit...

Page 12: ...ing simple and easy SLIDING MITER FENCE The miter fence on the compound miter saw has been provided to hold your workpiece securely against when making all cuts The left side is larger providing addit...

Page 13: ...t Guide n Stop Block n Small Wing Screw n Clamp Brackets 2 n Clamp Bracket Screws 2 n Table Extensions 2 n Rear Bracket n Hex Nuts 2 n Work Clamp n Blade Wrench n Blade Washer n Hex Key Bolt n Operato...

Page 14: ...such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury TRACE HOLES AT THESE LOCATIONS FOR HOLE PATTERN WARNING Do not connect t...

Page 15: ...nts the workpiece from creeping toward the saw blade This is very helpful when cutting compound miters Depending on the cutting operation and the size of the workpiece it may be necessary to use a C c...

Page 16: ...l table extensions insert the ends of extensions into the holes in the sides of the base See Figures 13 14 Adjust the extensions to the desired length Secure extensions in place by positioning a clamp...

Page 17: ...er table extension then insert the table extensions into the saw base n Use the small wing screw to secure the stop block to the table extensions n Loosen the small wing screw and adjust the stop bloc...

Page 18: ...ide and outer blade washer where they contact the blade WARNING If inner blade washer has been removed replace it before placing blade on spindle Failure to do so could cause an accident since blade w...

Page 19: ...ork surface when the blade is spinning The red laser line will appear as a broken line on the workpiece when the blade as sembly is in the uppermost position and the motor switch is activated This bro...

Page 20: ...miter lock plate and securely tighten the miter lock handle n Lay a framing square flat on the miter table Place one leg of the square against the fence Place the other leg of the square beside the t...

Page 21: ...ront or back edge of the saw blade angles away from the square as shown in figures 26 27 adjustments are needed n Loosen the socket head screws that secure the miter fence to the miter table n Rotate...

Page 22: ...stments are needed n Loosen the lock nut securing positive stop adjustment screw Also loosen bevel lock knob n Adjust positive stop adjustment screw to bring saw blade into alignment with the square S...

Page 23: ...could result in movement of the control arm or miter table while making a cut WARNING To avoid serious personal injury keep hands outside the no hands zone at least 3 in from the blade Never perform a...

Page 24: ...into and through the workpiece n Release the switch trigger and allow the blade to stop rotating before raising the blade out of workpiece Wait until the electric brake stops blade from turning before...

Page 25: ...the miter table must be rotated to the correct angle and the saw arm must be tilted to the correct bevel angle Care should always be taken when making compound miter setups due to the interaction of...

Page 26: ...dry run of the cutting operation just to make sure that no problems will occur when the cut is made n Grasp the saw handle firmly then squeeze the switch trigger Allow several seconds for the blade t...

Page 27: ...59 M 34 32 B 11 60 M 28 48 B 9 85 M 24 35 B 8 53 M 21 27 B 7 52 M 18 88 B 6 72 M 16 98 B 6 07 M 33 36 B 14 38 M 27 62 B 12 20 M 23 56 B 10 57 M 20 58 B 9 31 M 18 26 B 8 31 M 16 41 B 7 50 M 32 18 B 17...

Page 28: ...the miter saw CEILING W A L L INSIDE CORNER CROWN MOLDING FLAT ON MITER TABLE 38 52 FENCE MITER TABLE BOTTOM EDGE AGAINST FENCE RIGHT SIDE INSIDE CORNER LEFT SIDE OUTSIDE CORNER FENCE MITER TABLE Fig...

Page 29: ...edge of molding against fence 2 Miter table set left 31 62 3 Save left end of cut Left side outside corner 1 Bottom edge of molding against fence 2 Miter table set left 31 62 3 Save right end of cut R...

Page 30: ...h stop limits the blade s downward travel It allows the blade to go below the miter table enough to maintain full cutting capacities The depth stop positions the blade 1 4 in from the miter table supp...

Page 31: ...ould be periodically checked for wear Proceed as follows when replacement is required n Unplug the saw WARNING Failure to unplug the saw could result in accidental start ing causing serious injury n R...

Page 32: ...awdust and debris Do not attempt to activate the laser The laser is activated by means of a centrifugal switch only while the saw motor is running and the laser guide is mounted on the saw n After cle...

Page 33: ...33 NOTES...

Page 34: ...2579 for your nearest Authorized Service Center You can also check our web site at www ryobitools com for a complete list of Authorized Service Centers MODEL NO AND SERIAL NO The model number of this...

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