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Page 9

PREPARING FOR OPERATION

CAUTION:

Be careful not to let your hand cover the air vents.

SANDING
See Figures 6 and 7.

Clamp or otherwise secure the work to prevent it from
moving under your sander.

WARNING:

Unsecured work could be thrown towards the operator
causing injury.

Place sander on workpiece so that all of sanding disc surface
is in contact with workpiece. Start your sander and move it
slowly over workpiece making successive passes in parallell
lines, circles, or crosswise movements. Upon completion of
sanding operation, turn sander off and wait until sanding disc
comes to a complete stop before removing from workpiece.

DO NOT FORCE. The weight of the unit supplies adequate
pressure, so let the sanding disc and sander do the work.
Applying additional pressure only slows the motor, rapidly
wears sanding disc and greatly reduces sander speed.
Excessive pressure will overload the motor causing possible
damage from motor overheating and can result in inferior
work. Any finish or resin on wood may soften from the
frictional heat. Do not allow sanding on one spot too long
as the sander's rapid action may remove too much material,
making the surface uneven.

Extended periods of sanding may tend to overheat the
motor. If this occurs, turn sander off and wait until sanding
disc comes to a complete stop, then remove it from
workpiece. Remove your hand from vent area, remove
sanding disc, then with your hand removed from vent area,
turn sander on and run it free without a load to cool motor.

OPERATION

Fig. 7

Fig. 6

The following recommended accessories are current and were available at the time this manual was printed:

4601500

15 Grit Sanding Disc

5 Per Pack

4600040

40 Grit Sanding Disc

5 Per Pack

4600060

60 Grit Sanding Disc

5 Per Pack

4600080

80 Grit Sanding Disc

5 Per Pack

4600100

100 Grit Sanding Disc

5 Per Pack

OPTIONAL ACCESSORIES

Flush sanding can be performed with your sander. As
shown in Figure 7, the front edge of your sander allows
flush sanding. Upon completion of sanding operation, turn
sander off and wait until sanding disc comes to a complete
stop before removing from workpiece.

4600150

150 Grit Sanding Disc

5 Per Pack

4600220

220 Grit Sanding Disc

5 Per Pack

4600320

320 Grit Sanding Disc

5 Per Pack

4600600

600 Grit Sanding Disc

5 Per Pack

4600503

Conversion Pad

2 Per Pack

All individual sanding grits are available in handy five sheet packs.

Summary of Contents for RS240

Page 1: ... performance CAUTION Carefully read through this entire operator s manual before using your new sander Pay close attention to the Rules for Safe Operation Warnings and Cautions If you use your sander properly and only for what it is intended you will enjoy years of safe reliable service Thank you again for buying Ryobi tools SAVE THIS MANUAL FOR FUTURE REFERENCE SPECIFICATIONS Sanding disc diamete...

Page 2: ...ETY ALERT SYMBOL Indicates danger warning or caution May be used in conjunction with other symbols or pictographs DANGER Failure to obey a safety warning will result in serious injury to yourself or to others Always follow the safety precautions to reduce the risk of fire electric shock and personal injury WARNING Failure to obey a safety warning can result in serious injury to yourself or to othe...

Page 3: ...t lenses they are NOT safety glasses 12 PROTECT YOUR LUNGS Wear a face or dust mask if operation is dusty 13 PROTECT YOUR HEARING Wear hearing protection during extended periods of operation 14 DON T ABUSE CORD Never carry tool by cord or yank it to disconnect from receptacle Keep cord from heat oil and sharp edges 15 SECURE WORK Use clamps or a vise to hold work It s safer than using your hand an...

Page 4: ... instruction manual 31 DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF Have defective switches replaced by an authorized service center 32 INSPECT FOR and remove all nails from lumber before sanding 33 DRUGS ALCOHOL MEDICATION Do not operate tool while under the influence of drugs alcohol or any medication 34 WHEN SERVICING USE ONLY IDENTICAL RYOBI REPLACEMENT PARTS 35 MAKE THE WORKSHOP CHIL...

Page 5: ...ellent sanding results ELECTRICAL CONNECTION Your sander has a precision built electric motor It should be connected to a power supply that is 120 volts 60 Hz AC only normal household current Do not operate this tool on direct current DC A substantial voltage drop will cause a loss of power and the motor will overheat If your tool does not operate when plugged into an outlet double check the power...

Page 6: ...e serious personal injury Carefully peel paper backing from the pressure sensitive adhesive type sanding disc Align holes in sanding disc with holes in backing pad then carefully press sticky side of disc against pad as tight as possible NOTE Holes in sanding disc must line up with holes in the backing pad in order for the dustless feature of your sander to function properly NOTE It is recommended...

Page 7: ...el paper backing from the conversion pad and align with holes in backing pad Firmly press sticky side of conversion pad against backing pad Your sander is now ready to use velcro type sanding discs Align holes in velcro type sanding disc with holes in conversion pad then carefully press fuzzy side of sanding disc against pad as tight as possible NOTE Velcro type sanding discs can be reused for the...

Page 8: ...xtension cords away from the sanding area and position the cord so that it will not get caught on lumber tools etc during sanding WARNING Check extension cords before each use If damaged replace immediately Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury OPERATION VACUUM HOSE Fig 5 WARNING Donotusethisproductasacomponentof...

Page 9: ...the sander s rapid action may remove too much material making the surface uneven Extended periods of sanding may tend to overheat the motor If this occurs turn sander off and wait until sanding disc comes to a complete stop then remove it from workpiece Remove your hand from vent area remove sanding disc then with your hand removed from vent area turn sander on and run it free without a load to co...

Page 10: ... to remove dirt carbon dust etc WARNING Do not at any time let brake fluids gasoline petroleum based products penetrating oils etc come in contact with plastic parts They contain chemicals that can damage weaken or destroy plastic When electric tools are used on fiberglass boats sports cars wallboard spackling compounds or plaster it has been found that they are subject to accelerated wear and pos...

Page 11: ...Page 11 NOTES ...

Page 12: ...o N1R 6K2 Phone 1 800 265 6778 RS240 EXTENSION CORD CAUTION When using a power tool at a considerable distance from a power source be sure to use an extension cord that has the capacity to handle the current the tool will draw An undersized cord will cause a drop in line voltage resulting in overheating and loss of power Use the chart to determine the minimum wire size re quired in an extension co...

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