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5

possible failure.

 

Maintenance shall be performed weekly.

 

Drain the air tank daily. Water in the air line will 

damage the product.

 

If the product cannot be used anymore, make sure to 

dispose of it so as not to impose hazards on people 

and the environment.

 

Air tool white oil is recommended for lubrication.

 

Only lubricants recommended by the manufacturer 

should be used.

TROUBLESHOOTING

 WARNING

If any of the following symptoms appears during 

operation, stop using the tool immediately, or serious 

personal injury could result. Only qualified persons or 

an authorised service centre can perform repairs or 

replacement of the tool.

Disconnect tool from the air supply before attempting 

repair or adjustment. When replacing O-rings or cylinder, 

lubricate with air tool oil before assembly.

PROBLEM: Tool runs at normal speed but fails under 

load.

POSSIBLE CAUSES

 

Motor parts are worn.

 

Cam clutch is worn or sticking due to lack of lubricant.

REMEDIES

 

Lubricate clutch housing.

 

Check for excess clutch oil. Clutch cases need only 

be half full. Overfilling can cause drag on high speed 

clutch parts, i.e. a typical oiled/lubricated tool requires 

14.20 ml (1/2 ounce) of oil.

Grease lubrication
NOTE:

 Heat usually indicates insufficient grease in 

chamber. Severe operating conditions may require 

more frequent lubrication.

PROBLEM:

  Tool  runs  slowly. Air  flows  slightly  from 

exhaust.

POSSIBLE CAUSES

 

Motor parts are jammed with dirt particles.

 

Air regulator is in closed position.

 

Air flow is blocked by dirt.

REMEDIES

 

Check air inlet filter for blockage.

 

Pour air tool lubricating oil into air inlet as per 

instructions.

 

Operate tool in short bursts quickly reversing rotation 

back and forth where applicable.

 

Repeat above as needed.

PROBLEM: Tool will not run. Air flows freely from 

exhaust.

POSSIBLE CAUSE

One or more motor vanes are stuck due to material 

build up.

REMEDIES

 

Pour air tool lubricating oil into air inlet.

 

Operate tool in short bursts of forward and/or reverse 

rotation where applicable.

 

Tap motor housing gently with a plastic mallet.

 

Disconnect the air supply. Free the motor by rotating 

drive shank manually where applicable.

 

If the product remains jammed, return to the service 

centre. 

PROBLEM:

 Tool will not shut off.

POSSIBLE CAUSE

‘O’ rings throttle valve is dislodged from seat inlet 

valve.

REMEDY

Replace the ‘O’ ring.

NOTE:

  Repairs  should  be  carried  out  by  a  qualified 

person.

Summary of Contents for RADG-G

Page 1: ...AIR DIE GRINDER OPERATOR S MANUAL ORIGINAL INSTRUCTIONS RADG G...

Page 2: ...Important It is essential that you read the instructions in this manual before operating this machine Subject to technical modifications...

Page 3: ...upler 8 Grinding head 9 Wrench 10 Air regulator adj knob DESCRIPTION Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 Fig 6 8 8 1 3 2 1 5 4 6 4 6 7 9 9 2 1 10 3 4 Fig 7 Quick connector Quick connector Lubricator Filter...

Page 4: ...hair or gloves are not kept away from the tool and accessories OPERATING HAZARDS Avoid contact with the rotating spindle and inserted tool to prevent cutting of hands and other body parts Use of the t...

Page 5: ...correctly used and maintained in accordance with the manufacturer s instructions Select maintain and replace the consumable inserted tool as recommended in the instructions to prevent an unnecessary...

Page 6: ...oduct Wear eye protection Wear ear protection Lubricate with air tool oil daily SPECIFICATIONS Grinder cap 6 mm 1 4 No load speed 23 000 min Air consumption 128 5 L 4 5 cfm Maximum working pressure 6...

Page 7: ...adjustment of the in line lubricator is performed by placing a sheet of paper next to the exhaust ports and holding the throttle open for approximately 30 seconds The lubricator is properly set when...

Page 8: ...arts i e a typical oiled lubricated tool requires 14 20 ml 1 2 ounce of oil Grease lubrication NOTE Heat usually indicates insufficient grease in chamber Severe operating conditions may require more f...

Page 9: ...plate 03 Valve stem 12 Roll pin 3 x 14 21 Rotor 30 Collet seat 04 O ring 4 8 x 1 6 13 Spring 22 Rotor blade 31 Collet 05 O ring 5 6 x 2 14 Trigger lock pin 23 Washer 32 Collet screw 06 Spring 15 Roll...

Page 10: ...Techtronic Industries Australia Pty Ltd Level 1 660 Doncaster Road Doncaster VIC 3108 Australia Techtronic Industries New Zealand Ltd 18 26 Amelia Earhart Avenue Mangere Auckland 2022 New Zealand...

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