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Avoid direct contact with the inserted tool during and 

after use as it can be hot or sharp.

 

The maximum operating speed of the inserted tool 

shall equal or exceed the rated speed marked on the 

tool.

 

Never mount a grinding wheel, cut-off wheel or router 

cutter on a die grinder. A grinding wheel that bursts 

can cause very serious injury or death.

 

Do not use mounted wheels which are chipped or 

cracked or which could have been dropped.

 

Use only permitted inserted tools of the correct shaft 

diameter.

 

Pay attention to the fact that the permitted speed 

of the mounted point has to be lowered due to the 

increase of the length of the shaft between the end 

of the collet and the mounted point (overhang). Make 

sure that the minimum gripping length of 10 mm is 

observed (see Figure 1 and the recommendations of 

the manufacturer of mounted points).

 

Be aware of the risk of mismatching the diameter of 

the shaft of the mounted point and that of the collet.

WORKPLACE HAZARDS

 

Slips, trips and falls are major causes of workplace 

injury. Be aware of slippery surfaces caused by use of 

the tool and also of trip hazards caused by the air line 

or hydraulic hose.

 

Proceed with care in unfamiliar surroundings. There 

can be hidden hazards, such as electricity or other 

utility lines.

 

The die grinder is not intended for use in potentially 

explosive atmospheres and is not insulated against 

contact with electric power.

 

Ensure that there are no electrical cables, gas pipes, 

etc., which can cause a hazard if damaged by use of 

the tool.

DUST AND FUME HAZARDS

 

Dust and fumes generated when using die grinders 

can cause ill health (for example cancer, birth 

defects, asthma and/or dermatitis); risk assessment 

and implementation of appropriate controls for these 

hazards are essential.

 

Risk assessment should include dust created by the 

use of the tool and the potential for disturbing existing 

dust.

 

Operate and maintain the die grinder as recommended 

in these instructions, to minimize dust or fume 

emissions.

 

Direct the exhaust so as to minimize disturbance of 

dust in a dust-filled environment.

 

Where dust or fumes are created, the priority shall be 

to control them at the point of emission.

 

All integral features or accessories for the collection, 

extraction or suppression of airborne dust or fumes 

should be correctly used and maintained in accordance 

with the manufacturer's instructions.

 

Select, maintain and replace the consumable/inserted 

tool as recommended in the instructions, to prevent an 

unnecessary increase in dust or fumes.

 

Use respiratory protection in accordance with 

the employer's instructions and as required by 

occupational health and safety regulations.

 

Working in certain materials creates emission of 

dust and fumes, causing a potentially explosive 

environment.

NOISE HAZARDS

 

Exposure to high noise levels can cause permanent, 

disabling hearing loss and other problems, such as 

tinnitus (ringing, buzzing, whistling or humming in the 

ears). Therefore, risk assessment and implementation 

of appropriate controls for these hazards are essential.

 

Appropriate controls to reduce the risk may include 

actions such as damping materials to prevent work 

pieces from “ringing”.

 

Use hearing protection in accordance with employer's 

instructions and as required by occupational health 

and safety regulations.

 

Operate and maintain the die grinder as recommended 

in the instruction handbook, to prevent an unnecessary 

increase in the noise level.

 

Select, maintain and replace the consumable/inserted 

tool as recommended in the instruction handbook, to 

prevent an unnecessary increase in noise.

 

If the die grinder has a silencer, always ensure that 

it is in place and in good working order when the die 

grinder is being operated.

VIBRATION HAZARDS

The information for use shall draw attention to vibration 

hazards that have not been eliminated by design and 

construction and remain as residual vibration risks. It shall 

enable employers to identify the circumstances in which 

the operator is likely to be at risk from vibration exposure. 

If the vibration-emission value obtained using ISO 28927-

12 does not adequately represent the vibration emission 

in the intended uses (and foreseeable misuses) of the 

machine, additional information and/or warnings shall be 

supplied to enable the risks arising from vibration to be 

assessed and managed.

 

Exposure to vibration can cause disabling damage to 

the nerves and blood supply of the hands and arms.

 

Wear warm clothing when working in cold conditions 

and keep your hands warm and dry.

 

If you experience numbness, tingling, pain or whitening 

of the skin in your fingers or hands, stop using the die 

grinder, tell your employer and consult a physician.

 

Operate and maintain the die grinder as recommended 

in the instruction handbook, to prevent an unnecessary 

Summary of Contents for RADG-G

Page 1: ...AIR DIE GRINDER OPERATOR S MANUAL ORIGINAL INSTRUCTIONS RADG G...

Page 2: ...Important It is essential that you read the instructions in this manual before operating this machine Subject to technical modifications...

Page 3: ...upler 8 Grinding head 9 Wrench 10 Air regulator adj knob DESCRIPTION Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 Fig 6 8 8 1 3 2 1 5 4 6 4 6 7 9 9 2 1 10 3 4 Fig 7 Quick connector Quick connector Lubricator Filter...

Page 4: ...hair or gloves are not kept away from the tool and accessories OPERATING HAZARDS Avoid contact with the rotating spindle and inserted tool to prevent cutting of hands and other body parts Use of the t...

Page 5: ...correctly used and maintained in accordance with the manufacturer s instructions Select maintain and replace the consumable inserted tool as recommended in the instructions to prevent an unnecessary...

Page 6: ...oduct Wear eye protection Wear ear protection Lubricate with air tool oil daily SPECIFICATIONS Grinder cap 6 mm 1 4 No load speed 23 000 min Air consumption 128 5 L 4 5 cfm Maximum working pressure 6...

Page 7: ...adjustment of the in line lubricator is performed by placing a sheet of paper next to the exhaust ports and holding the throttle open for approximately 30 seconds The lubricator is properly set when...

Page 8: ...arts i e a typical oiled lubricated tool requires 14 20 ml 1 2 ounce of oil Grease lubrication NOTE Heat usually indicates insufficient grease in chamber Severe operating conditions may require more f...

Page 9: ...plate 03 Valve stem 12 Roll pin 3 x 14 21 Rotor 30 Collet seat 04 O ring 4 8 x 1 6 13 Spring 22 Rotor blade 31 Collet 05 O ring 5 6 x 2 14 Trigger lock pin 23 Washer 32 Collet screw 06 Spring 15 Roll...

Page 10: ...Techtronic Industries Australia Pty Ltd Level 1 660 Doncaster Road Doncaster VIC 3108 Australia Techtronic Industries New Zealand Ltd 18 26 Amelia Earhart Avenue Mangere Auckland 2022 New Zealand...

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