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23

MAINTENANCE

GENERAL

Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use.
Use clean cloths to remove dirt, carbon dust, etc.

WARNING:

Do not at any time let brake fluids, gasoline, petroleum-
based products, penetrating oils, etc. come in contact
with plastic parts. They contain chemicals that can dam-
age, weaken, or destroy plastic.

Electric tools used on fiberglass material, wallboard,
spackling compounds, or plaster are subject to
accelerated wear and possible premature failure, as the
fiberglass chips and grindings are highly abrasive to
bearings, brushes, commutators, etc. Consequently, we
do not recommended that this tool be used for extended
work on these types of materials. If, however, you do work
with any of these materials, it is extremely important that
you clean the tool frequently by blowing it with an air jet.

WARNING:

Always wear safety goggles or safety glasses with side
shields during power tool operation or when blowing dust.
If operation is dusty, also wear a dust mask.

LUBRICATION

All of the bearings in this tool are lubricated with a
sufficient amount of high grade lubricant for the life of the
unit under normal operating conditions. Therefore, no
further lubrication is required.

WARNING:  

When servicing use only identical Ryobi replacement parts. Use of any other parts may create a hazard or cause product
damage.

CUTTERS

Get faster and more accurate cutting results by keeping
cutters clean and sharp. Remove all accumulated pitch
and gum from cutters after each use.

When sharpening cutters, sharpen only the inside of the
cutting edge. Never grind the outside diameter. Be sure
when sharpening the end of a cutter to grind the
clearance angle the same as originally ground.

COLLET

Dust and chips may collect on the collet from time to time,
making it necessary to clean the collet. To do so, remove
the collet assembly and wipe it with a clean dry rag.
Clean the taper in the shaft in the same manner. Never
immerse the collet or end of the shaft in a solvent or in
water. Before replacing the collet assembly, put a drop of
SAE30 motor oil on the inside of the nut, on the threads
of the shaft, and on the taper in the shaft. Replace the
collet assembly onto the shaft by hand only. Never
tighten the collet nut without a bit in the collet. This action
could permanently damage the collet.

ADJUSTING LOCKING ARM TENSION

Over time and with repeated use, the locking arm may
become loose. When this occurs, tighten the elastic stop
nut slightly. The elastic stop nut should be loose enough
so there is some play in the locking arm when it is in the
open position. Make sure the motor housing does not move
up or down when clamped. 

NOTE: 

Do not over tighten the elastic stop nut. The locking

arm should clamp tightly to secure the motor housing. 

If the locking arm becomes worn beyond adjustment, a
repair kit is available. Please contact your service center to
order the appropriate router locking arm repair kit.

ACCESSORIES

The following recommended accessories are included
with the tool.

ACCESSORIES

Template Guide Bushing Kit ............................. 4070177

Straight Guide ................................................... 6090080

WARNING:

The use of attachments or accessories not listed could
be hazardous.

Summary of Contents for R181DB1

Page 1: ...been engineered and manufactured to our Ryobi s high standard for dependability ease of operation and operator safety When properly cared for the router will give you years of rugged trouble free per...

Page 2: ...Operation 10 22 Maintenance 23 Accessories 23 Parts Ordering and Service 24 TABLE OF CONTENTS INTRODUCTION This router has many features for making its use more pleasant and enjoyable Safety performan...

Page 3: ...r finger on the switch or plugging in tools that have the switch on invites accidents Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotating...

Page 4: ...for an extension cord 50 feet or less in length A cord exceeding 50 feet is not recom mended If in doubt use the next heavier gage The smaller the gage number the heavier the cord An undersized cord w...

Page 5: ...tions Alert Do not expose to rain or use in damp locations To reduce the risk of injury the user must read and understand the operator s manual before using this product Eye Protection Always wear saf...

Page 6: ...g signal words and meanings are intended to explain the levels of risk associated with this product DANGER Indicates an imminently hazardous situation which if not avoided will result in death or seri...

Page 7: ...ugged into an outlet double check the power supply EXTENSION CORDS When using a power tool at a considerable distance from a power source be sure to use an extension cord that has the capacity to hand...

Page 8: ...adjust the motor speed to required job conditions The variable speed control is located on the front of the router and allows the router to develop a no load speed from 15 000 to 25 000 min LOCKING AR...

Page 9: ...sistance WARNING If any parts are missing do not operate the tool until the missing parts are replaced Failure to do so could result in possible serious personal injury PACKING LIST Router Fixed Base...

Page 10: ...collet nut Refer to Removing Inserting Cutters later in this manual 3 Set the desired depth of cut Refer to Adjusting Depth of Cut later in this manual 4 Secure the workpiece 5 Plug the router into a...

Page 11: ...button As they align the gold spindle lock button will depress fully 6 Turn the depth adjusting ring counterclockwise until the motor is to its highest position NOTE As the motor is rising the gold s...

Page 12: ...le depressing the gold spindle lock button As they align the gold spindle lock button will depress fully 6 Remove the motor housing from the plunge base NOTE As the motor is being removed from the bas...

Page 13: ...ptions To remove the cutter Remove the cutter from the collet To insert the cutter a Insert the shank of the cutter until the shank bottoms out then pull it out 1 16 in 1 6 mm to allow for expansion w...

Page 14: ...that cuts be made at a depth not exceeding 1 8 in 3 2 mm and that several passes be made to reach deeper cuts Adjusting the depth of cut for the plunge router is different from adjusting the depth of...

Page 15: ...bar down so it touches the depth stop 8 Tighten the stop bar knob securely 9 Set the depth indicator to zero 10 Loosen the stop bar knob 11 Set the depth indicator to the desired depth of cut Note Ea...

Page 16: ...eness of your cut if you are not prepared Such a kickback is always in the direction opposite to the direction of bit rotation To guard against such a kickback plan your setup and direction of feed so...

Page 17: ...smooth cuts if allowed to run freely without the overload of a forced too fast feed Three things that cause force feeding are bit size depth of cut and workpiece characteristics The larger the bit or...

Page 18: ...he bit 1 8 in for each new pass In order to save time do all the cutting necessary at one depth setting before lowering the bit for the next pass This will also assure a uniform depth when the final p...

Page 19: ...When freehand routing we suggest the following Draw or layout the pattern on workpiece Choose the appropriate cutter NOTE A core box or V groove bit is often used for routing letters and engraving ob...

Page 20: ...der the workpiece to act as a guide This guide board must have exactly the same contour straight or curved as the workpiece edge If the guide is positioned so that its edge is flush with the workpiece...

Page 21: ...ed depth and lock the depth lock Adjust the subbase so that the end of the cutter is centered in the collar of the bushing Tighten the four subbase screws securely WARNING Failure to tighten screws co...

Page 22: ...router WARNING Failure to unplug your router could result in accidental starting causing serious injury Slide the two straight guide mounting posts into the holes in the side of the router base Set t...

Page 23: ...sharp Remove all accumulated pitch and gum from cutters after each use When sharpening cutters sharpen only the inside of the cutting edge Never grind the outside diameter Be sure when sharpening the...

Page 24: ...525 2579 for your nearest Ryobi Authorized Service Center You can also check our Web site at www ryobitools com for a complete list of Authorized Service Centers MODEL NO AND SERIAL NO The model numbe...

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