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15

UK

CHAIN MAINTENANCE

See Figures 51 and 52.

CAUTION:

Check that the switch is in the STOP “ 

 ” position before

you work on the saw.

Use only a low-kick-back chain on this saw. This fast-cutting
chain provides kick-back reduction when properly maintained.

For smooth and fast cutting, maintain the chain properly.

The chain requires sharpening when the wood chips are small
and powdery, the chain must be forced through the wood during
cutting, or the chain cuts to one side. During maintenance of the
chain, consider the following:

Improper filing angle of the side plate can increase the risk
of a severe kick-back.

Raker (depth gauge) clearance (

A

). 

See Figure 55.

1. Too low increases the potential for kick-back.

2. Not low enough decreases cutting ability.

If the cutter teeth hit hard objects such as nails and stones,
or are abraded by mud or sand on the wood, have the Ryobi
service dealer sharpen the chain.

NOTE:

 Inspect the drive sprocket for wear or damage when

replacing the chain (

B

). If signs of wear or damage are

present in the areas indicated, have the drive sprocket
replaced by a Ryobi service dealer. 

See Figure 56.

SHARPENING THE CUTTERS

See Figures 53 through 56.

PARTS OF A CUTTER

NOTE: 

New chain tends to stretch. Check the chain tension

frequently and tension as required.

CAUTION:

A chain tensioned while warm may be too tight upon
cooling. Check the “cold tension” before next use.

(

A

) Cutting Corner

(

B

) Side Plate

(

C

) Depth Gauge

(

D

) Toe

Be careful to file all cutters to the specified angles and to the
same length, as fast cutting can only be obtained when all
cutters are uniform.

1.

Wear gloves for protection.

2.

Tension the chain prior to sharpening.

NOTE:

 Refer to “Maintenance – Adjusting the Chain Tension”

earlier in this manual.

3.

Use a 4 mm (5/32 in.) diameter round file and holder. Do all
your filing at the midpoint of the bar.

(

E

) Gullet

(

F

) Heel

(

G

) Rivet hole

(

H

) Top Plate

4.

Keep the file level with the top plate of the tooth. Do not let
the file dip or rock. 

See Figure 54.

5.

Using light but firm pressure, stroke towards the front corner
of the tooth. 

See Figure 55.

6.

Lift the file away from the steel on each return stroke.

7.

Put a few firm strokes on every tooth. File all left-hand cutters
(

A

) in one direction. Then move to the other side and file

the right-hand cutters (

B

) in the opposite direction. 

See

Figure 56.

8.

Remove filings from the file with a wire brush.

CAUTION:

A dull or improperly sharpened chain can cause
excessive engine speed during cutting which may
result in severe engine damage.

WARNING:

Improper chain sharpening increases the potential
of kick-back.

WARNING:

Failure to replace or repair a damaged chain can cause
serious injury.

WARNING:

The saw chain is very sharp. Always wear protective
gloves when performing maintenance to the chain.

TOP PLATE FILING ANGLE

See Figure 57.

(

A

) - CORRECT 30° – file holders are marked with guide

marks to align file properly to produce correct top plate
angle.

(

B

) - LESS THAN 30° – for cross cutting.

(

C

) - MORE THAN 30° – feathered edge dulls quickly.

SIDE PLATE ANGLE

See Figure 58.

(

D

) - CORRECT 80

– Produced automatically if you use the

correct diameter file in the file holder.

(

E

) - HOOK – “Grabs” and dulls quickly, increases the

potential of KICK-BACK.

Results from using a file with a diameter too small or a file
held too low.

(

F

) - BACKWARD SLOPE – Needs too much feed pressure,

causes excessive wear to the bar and chain.

Results from using a file with a diameter too large or file held
too high.

MAINTENANCE

Summary of Contents for PCN3840

Page 1: ...ured to Ryobi s high standard for dependability ease of operation and operator safety Properly cared for it will give you years of rugged trouble free performance WARNING To reduce the risk of injury...

Page 2: ...e and knowledge and should be performed only by a qualified service technician When servicing use only identical Ryobi replacement parts For safe operation read and understand all instructions before...

Page 3: ...handle and your left hand on the front handle with your thumbs and fingers encircling the chainsaw handles A firm grip together with a stiff left arm will help you maintain control of the saw if kick...

Page 4: ...roper tool is used to hold the flywheel in order to remove the clutch structural damage to the flywheel could occur and subsequently cause the flywheel to burst KEEPSAFE T TIP ANTI KICK BACKNOSEGUARD...

Page 5: ...felling a tree requires a larger work area than making other cuts i e bucking cuts etc PUSH AND PULL The reaction force is always opposite to the direction the chain is moving Thus the operator must b...

Page 6: ...and head protection when operating this equipment The SAFE T TIP nose guard on the guide bar helps prevent kick back No smoking sparks or open flame when mixing fuel or filling the fuel tank Hold and...

Page 7: ...s Fuel tank capacity 20 25 oz 19 4 oz Oil tank capacity 12 3 oz 11 8 oz Bar lengths 41 50 cm 16 20 in Chain pitch 8 26 mm 325 in Chaingauge 1 27 mm 050 in Chain type Semi Chisel LoPro Drive sprocket 7...

Page 8: ...a kick back reaction by preventing the cutters from digging in too deeply at the kick back zone Only use replacement chain that is equivalent to the original chain or has been certified as a low kick...

Page 9: ...them immediately with clean water If irritation is still present see a doctor immediately Clean up spilled fuel immediately WARNING Check for fuel leaks If any are found correct them before using the...

Page 10: ...nit Never squeeze and hold the throttle trigger while the chain brake is in the brake position CAUTION Failure to release partial throttle when chain brake lever is in the brake position will result i...

Page 11: ...ut a cutting load may result in unnecessary wear to the chain bar and engine 7 Do not put pressure on the saw at the end of the cut WORK AREA PRECAUTIONS See Figure 21 Cut only wood or materials made...

Page 12: ...s B Clear out the undergrowth around the tree to be felled C Do not cut trees near electrical wires or buildings D Consider the direction in which the tree leans E Check the tree for damaged or dead b...

Page 13: ...t touching the chain you should use the wedge to hold the cut open to prevent pinching NOTE When bucking or felling with a wedge you may need to remove the SAFE T TIP anti kick back device to allow th...

Page 14: ...ng that the bar pin groove is at the bottom with the upper and lower edges angled away from the guide bar 12 Replace the clutch cover and bar mounting nuts ASSEMBLING THE BAR AND CHAIN See Figures 3 a...

Page 15: ...sion the chain prior to sharpening NOTE Refer to Maintenance Adjusting the Chain Tension earlier in this manual 3 Use a 4 mm 5 32 in diameter round file and holder Do all your filing at the midpoint o...

Page 16: ...the tightness of the mounting screw before each use Tighten the mounting screw A of the nose guard as instructed below These are specially hardened screws If you cannot install the screw tightly repla...

Page 17: ...o restore performance We highly recommend that only qualified service technicians perform this service CHECKING THE FUEL FILTER See Figure 70 Check the fuel filter A periodically Replace it if contami...

Page 18: ...ion switch to run I position Push and fully release primer bulb 7 times Pull starter three times with choke lever at run If engine does not start move choke lever to choke and repeat normal starting p...

Page 19: ...and chain for damage NOTE The carburettor adjustment needle s are equipped with plastic cap s which prevent anticlockwise rotation from the original factory adjustment If your product exhibits specif...

Page 20: ...by the following approved body SLG Pr f und Zertifizierungs GmbH Certyfikat nr 100885D SLG Pr f und Zertifizierungs GmbH Certyfikat nr 100889O To effect correct application of the health and safety re...

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