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Page 11

Fig. 8

TRIGGER SWITCH

LOCK-ON

BUTTON

5

°

 TO 15

°

OPERATION

CAUTION:

Never cover air vents. They must always be open for
proper motor cooling.

SWITCH

See Figure 7.
To turn your grinder on, depress the trigger switch. Release
the trigger switch to turn the grinder off.

LOCK-ON FEATURE

See Figure 7.

Your grinder has a lock-on feature that is convenient when
continuous operation for extended periods of time is required.
To lock-on, push the trigger switch, push in the lock button
located on the side of the handle, then while holding the lock
button pushed in, release the trigger switch.  To release the
lock, depress the trigger switch and release it.

GRINDING, SANDING, BRUSHING

See Figure 8.

Always carefully select and use grinding wheels that are
recommended for the material to be ground. Make sure that
the minimum operating speed of any accessory wheel
selected is not less than 11,000 RPM. The grinding wheel
provided with your grinder is suitable for grinding welds,
preparing surfaces to be welded, grinding structural steel,
and grinding stainless steel.

The wire wheel brush is suitable for removing paint or rust
from metal surfaces. The abrasive mop disc is suitable for
sanding flat metal or wood surfaces.

Secure all work before beginning any operation. Secure
small workpieces in a vise or clamp to a workbench.

DANGER:

Never use your grinder with the guard removed. It has
been designed for use only with the guard installed.
Attempting to use grinder with guard removed will result
in loose particles being thrown against the operator
resulting in serious personal injury.

WARNING:

Never use your grinder without wearing eye protection.
Following this rule will reduce the risk of serious personal
injury.

Fig.

 

7

WARNING:

Inspect wire wheel brush before each use. Never  use
one that is rusted, damaged or not marked for a
minimum speed of 11,000 RPM. Failure to heed this
warning can result in serious personal injury.

The key to efficient operation begins by controlling the
pressure and surface contact between the grinding wheel
and workpiece. Flat surfaces are ground at an acute angle,
normally between 5 to 15 degrees.

For maximum control, hold the grinder in front and away from
you with both hands, keeping the grinding wheel clear of the
workpiece. Start your grinder and let the motor and grinding
wheel build up to full speed. Gradually lower grinder until the
grinding wheel contacts the workpiece.

For best results keep the grinder tilted at an angle from 5 to
15 degrees and continuously moving at a steady, consistent
pace. Move the grinder back and forth or up and down over
the work area. Keep the grinder moving so that an excessive
amount of material is not removed from one area. If the
grinder is held in one spot too long, it will gouge and cut
grooves in the workpiece. If the grinder is held at too sharp
an angle, it will also gouge the workpiece because of
concentration of pressure on a small area.

Use just enough pressure to keep the grinder from chattering
or bouncing. Heavy pressure will decrease its speed and put
a strain on the motor. Normally the weight of the tool alone
is adequate for most grinding jobs. Use light pressure when
grinding jagged edges or loose bolts where there is the
potential for the grinder to snag on the metal edge.

Lift the grinder away from the workpiece before turning your
grinder off.

Summary of Contents for AG450

Page 1: ...lly read through this entire operator s manual before using your new angle grinder Pay close attention to the Rules for Safe Operation Warnings and Cautions If you use your grinder properly and only f...

Page 2: ...ENTS a a a a a a a a AG450 ANGLE GRINDER TYPICAL APPLICATION WARNING Always use the guard that accompanied the grinder Comply with mounting and use instructions and warnings found in the manual for th...

Page 3: ...ower tool is double insulated This means you are separated from the tool s electrical system by two complete sets of electrical insulation This extra layer of insulation is intended to protect the use...

Page 4: ...misalignment or binding of moving parts breakage of parts and any other condi tion that may affect the tool s operation If dam aged have the tool serviced before using Many accidents are caused by po...

Page 5: ...ting Inspect for and remove all foreign objects from workpiece before grinding Following this rule will reduce the risk of serious personal injury Use only accessories that are recommended by the manu...

Page 6: ...s Double Insulated Construction tools Revolutions strokes surface speed orbits etc per minute Indicates danger warning or caution It means attention Your safety is involved Important Some of the follo...

Page 7: ...power supply that is 120 volts 60Hz AC only normal household current Do not operate this tool on direct current DC A substantial voltage drop will cause a loss of power and the motor will overheat If...

Page 8: ...cures the spindle so that only one wrench is needed to change the grinding wheel Switch with Lock on Feature Your grinder has a conveniently located switch It also has a lock on feature that allows th...

Page 9: ...the same direction as in prior use Failure to heed this warning can result in bristle breaking and extreme vibration of the wire wheel brush that could result in serious personal injury WARNING Failu...

Page 10: ...nd loose particles thrown from the grinding wheel would be directed toward the operator Always place the guard in the correct location as shown in figures 4 and 5 WARNING Always wear safety glasses an...

Page 11: ...ury WARNING Never use your grinder without wearing eye protection Following this rule will reduce the risk of serious personal injury Fig 7 WARNING Inspect wire wheel brush before each use Never use o...

Page 12: ...the clamp screw until the guard can be removed from the bearing cap Place the new guard on the shoulder of the bearing cap See Figure 9 Note If the new guard will not fit loosen the clamp screw until...

Page 13: ...ve dirt carbon dust etc WARNING Do not at any time let brake fluids gasoline petroleum based products penetrating oils etc come in contact with plastic parts They contain chemicals that can damage wea...

Page 14: ...r exposed wires and cut or worn insulation Ampere rating on tool data plate 0 2 0 2 1 3 4 3 5 5 0 5 1 7 0 7 1 12 0 12 1 16 0 Cord Length Wire Size A W G 25 16 16 16 16 14 14 50 16 16 16 14 14 12 100 1...

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