background image

16

MAINTENANCE

BLADE REMOVAL (See Fig. 10)

•     Raise mower to highest position to allow access to 

blades.

•      Remove blade bolt, lock washer and fl at washer se cur ing 

blade.

•      Install new or resharpened blade with trailing edge up 

towards deck as shown.

IMPORTANT:

 TO ENSURE PROPER ASSEMBLY, CENTER 

HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL 
ASSEMBLY.

•     Reassemble blade bolt, lock washer and fl at washer 

in exact order as shown.

•      Tight en blade bolt se cure ly (27-35 Ft. Lbs. torque).

IMPORTANT

:   BLADE BOLT IS HEAT TREATED. IF BOLT NEEDS 

REPLACING, REPLACE ONLY WITH APPROVE BOLT SHOWN 
IN THE REPAIR PARTS.

TRAILING EDGE UP

FLAT 
WASHER

LOCK 
WASHER

BLADE

MANDREL
ASSEMBLY

BLADE BOLT 

FIG. 10

TO SHARPEN BLADE (See Fig. 11)

NOTE:

  We do not recommend sharpening blade - but if 

you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced.  An un-
balanced blade will cause excessive vibration and even tual 
damage to mower and engine.
•      The blade can be sharpened with a fi le or on a grind-

ing wheel.  Do not attempt to sharpen while on the 
mower.

•      To check blade balance, you will need a 5/8" diameter 

steel bolt, pin, or a cone balancer.  (When using a 
cone balancer, follow the instructions supplied with 
bal anc er).

NOTE: 

 Do not use a nail for balancing blade.  The lobes of 

the center hole may appear to be centered, but are not.

CEN TER 
HOLE

STAR

TRACTOR

Always observe safety rules when per form ing any main-
 te nance.

BRAKE OPERATION

If tractor requires more than fi ve (5) feet to stop at highest 
speed in high est gear on a level, dry concrete or paved 
surface, then brake must be checked and ad just ed. (See 
“TO ADJUST BRAKE” in the Ser 

vice and Ad just ments 

section of this manual).

TIRES

•         Maintain proper air pressure in all tires (See “PROD UCT 

SPEC I FI CA TIONS” section of this man ual).

•      Keep tires free of gasoline, oil, or insect control chemi-

 cals which can harm rubber.

•     Avoid stumps, stones, deep ruts, sharp objects and 

other hazards that may cause tire damage.

NOTE: 

To seal tire punctures and pre vent fl at tires due to 

slow leaks, tire sealant may be purchased from your local 
parts dealer. Tire sealant also pre vents tire dry rot and 
corrosion.

OPERATOR PRESENCE SYS TEM AND REVERSE OP-
ERATION SYSTEM (ROS)

Be sure operator presence and reverse operation sys tems 
are work ing properly.  If your tractor does not function as 
described, repair the problem immediately.
•      The engine should not start unless the brake pedal is 

fully de pressed, and the attachment clutch con trol is 
in the dis en gaged position.

CHECK OPERATOR PRESENCE SYSTEM
•         When the engine is running, any attempt by the op er a tor 

to leave the seat without fi rst setting the parking brake 
should shut off the engine.

•      When the engine is running and the at tach ment clutch 

is engaged, any attempt by the operator to leave the 
seat should shut off the engine.

•     The attachment clutch should never operate unless 

the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM
•      When the engine is running with the ignition switch in 

the engine "ON" position and the at tach ment clutch 
engaged, any attempt by the operator to shift into 
reverse should shut off the engine.

•      When the engine is running with the ignition switch in 

the ROS "ON" position and the at tach ment clutch en-
gaged, any attempt by the operator to shift into reverse 
should NOT shut off the engine.

BLADE CARE

For best results mower blades must be kept sharp.  Re place 
bent or damaged blades.

CAUTION:  Use only a replacement blade 
approved by the manufacturer of your 
tractor. Using a blade not approved 
by the manufacturer of your tractor is 
hazardous, could damage your tractor 
and void your warranty.

828

ROS "ON" POSITION

ENGINE "ON" POSITION
(NORMAL OPERATING)

Summary of Contents for 960160004

Page 1: ...R EYE PROTECTION DURING OPERATION Visit our website www poulan pro com WARNING Read this Manual and follow allWarnings and Safety Instructions Failure to do so can result in serious injury IMPORTANT M...

Page 2: ...parking brake stop engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the...

Page 3: ...towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equip ment...

Page 4: ...hould not be used on or near any unimprovedforest covered brush coveredorgrass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws...

Page 5: ...Steering Wheel Insert 1 Large Flat Washer Steering Boot Seat 2 Keys Slope Sheet Key 1 Oil Drain Tube 1 Knob 1 Washer 17 32 x 1 3 16 x 12 Gauge 1 Hex Bolt 5 16 18 x 4 1 5 16 Lock Washer Steering Exten...

Page 6: ...L STEERING WHEEL Position front wheels of the tractor so they are pointing straight forward Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension Position s...

Page 7: ...com pleted Check engine oil level and fill fuel tank with gasoline Place freewheel control in transmission engaged position see TO TRANSPORT in Operation section of this manual Sit on seat in operati...

Page 8: ...Seat is adjusted comfortably and tightened securely All tires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side...

Page 9: ...injury or death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not av...

Page 10: ...tor and starting the engine FREEWHEEL CONTROL Disengages transmission for pushing or slowly towing the tractor with the engine off LIFT LEVER PLUNGER Used to release attachment lift lever when changin...

Page 11: ...key when leaving tractor to prevent unauthorized use Never use choke to stop engine IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN OFF WILL CAUSE THE BATTERY TO BE DISCHARGED DEAD 0...

Page 12: ...tch control TO STOP MOWER BLADES disengage attachment clutch control CAUTION Do not operate the mower without either the entire grass catcher onmowerssoequipped orthedeflector shield in place REVERSE...

Page 13: ...l tank or permanent damage may occur BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped from the factory already filled with summer weight oil Check engine o...

Page 14: ...set Disengage transmission by placing freewheel control in freewheeling position See TOTRANSPORT in this section of manual Sitting in the tractor seat start engine After the engine is running move th...

Page 15: ...n high ambient temperatures 2 Service more often when operating in dirty or dusty conditions E N G I N E Replace Oil Filter If equipped Check Transaxle Cooling Check V Belts Replace Fuel Filter 3 2 2...

Page 16: ...CIFICATIONS section of this manual Keep tires free of gasoline oil or insect control chemi cals which can harm rubber Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire...

Page 17: ...until bright Coat terminals with grease or petroleum jelly Reinstall battery See REPLACING BATTERY in the SERVICE AND ADJUSTMENTS section of this manual TO CHANGE ENGINE OIL See Figs 12 and 13 Determi...

Page 18: ...mpressed air to remove dirt and stubborn dried gum fibers AIR FILTER Your engine will not run properly using a dirty air filter Service air cleaner more often under dusty conditions See Engine Manual...

Page 19: ...swaybar from chassis bracket by re moving retainer spring Disconnect suspension arms from rear deck brackets by removing retainer springs Disconnect front links from deck by removing retainer springs...

Page 20: ...nt nut on that side To lower one side of mower loosen lift link adjustment nut on that side NOTE Threefullturnsofadjustmentnutwillchangemower height about 1 8 Recheck measurements after adjusting FRON...

Page 21: ...E Depress clutch brake pedal all the way down and en gage parking brake Measure distance between brake operating arm and nut A on brake rod If distance is other than 1 9 16 loosen jam nut and turn nut...

Page 22: ...not to short against tractor chassis ConnectoneendoftheBLACKcabletotheNEGATIVE terminal C of fully charged battery Connect the other end of the BLACK cable D to good chassis ground away from fuel tan...

Page 23: ...tall new battery with terminals in same position as old battery First connect RED battery cable to positive terminal with hex bolt and keps nut as shown Tighten securely Slide terminal cover over term...

Page 24: ...UEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH...

Page 25: ...gnition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department E...

Page 26: ...pressure 5 Check tires for proper air pressure 6 Worn bent or loose blade 6 Replace sharpen blade Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing...

Page 27: ...sed for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintai...

Page 28: ...28 SERVICE NOTES...

Page 29: ...he face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted li...

Page 30: ...n of part For Techical Assistance call 1 800 829 5886 For a Parts Manual go to our website www poulan pro com support asp NOTE Electrolux Home Products provides parts and service through its authorize...

Reviews: