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15

MAINTENANCE

LUBRICATION CHART

FRONT WHEEL    

   BEARING  ZERK

FRONT WHEEL    

   BEARING  ZERK

ENGINE

SPINDLE  

   ZERK 

SPINDLE  

   ZERK 

GENERAL PURPOSE GREASE

REFER TO MAINTENANCE  “ENGINE” SECTION

IMPORTANT:

  DO NOT OIL OR GREASE THE PIVOT POINTS WHICH 

HAVE SPECIAL NYLON BEARINGS.  VISCOUS LU BRI CANTS WILL 
ATTRACT DUST AND DIRT THAT WILL SHORT 

EN THE LIFE OF 

THE SELF-LU 

BRI CAT ING BEARINGS.  IF YOU FEEL THEY MUST 

BE LU BRI CAT ED, USE ONLY A DRY, POW DERED GRAPHITE TYPE 
LU BRI CANT SPARINGLY.

BEFORE

EACH

USE

T

R

A

C

T

0

R

Inspect Muffler/Spark Arrester

Lubrication Chart

Check Brake Operation

Clean Air Filter

Change Engine Oil (with oil filter)

Replace Air Filter Paper Cartridge

Replace Spark Plug

Check Battery Level

Check Tire Pressure

Clean Battery and Terminals

FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE

MAINTENANCE SCHEDULE

EVERY

8 HOURS

EVERY

25

HOURS

EVERY

50

HOURS

EVERY

100

HOURS

EVERY

SEASON

SERVICE DATES

Check for Loose Fasteners

BEFORE

STORAGE

Check Engine Oil Level

Clean Engine Cooling Fins

Sharpen/Replace Mower Blades

Check Operator Presence and
ROS Systems

Clean Air Screen

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

E

N

G

I

N

E

Replace Oil Filter (If equipped)

Check Transaxle Cooling

Check V-Belts

Replace Fuel Filter

3

2

2

2

2

3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

1

,

1,2

2

4

5

Change Engine Oil (without oil filter)

1,2

maint_sch-tr

actore

.R
OS

.e

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that 
have been subjected to operator abuse or negligence.  To 
receive full value from the warranty, operator must main tain 
tractor as instructed in this manual.

Some adjustments will need to be made periodically to 
properly maintain your tractor.
At least once a season, check to see if you should 
make any of the adjustments described in the Service 
and Adjustments section of this manual.
•  At least once a year you should replace the spark 

plug, clean or replace air fi lter, and check blades and 
belts for wear.  A new spark plug and clean air fi lter 
assure proper air-fuel mixture and help your engine 
run better and last longer.

BEFORE EACH USE

•      Check engine oil level.
•      Check brake operation.
•      Check tire pressure.
•      Check operator presence and 
       ROS systems for proper operation.
•      Check for loose fasteners.

Summary of Contents for 960160004

Page 1: ...R EYE PROTECTION DURING OPERATION Visit our website www poulan pro com WARNING Read this Manual and follow allWarnings and Safety Instructions Failure to do so can result in serious injury IMPORTANT M...

Page 2: ...parking brake stop engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the...

Page 3: ...towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equip ment...

Page 4: ...hould not be used on or near any unimprovedforest covered brush coveredorgrass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws...

Page 5: ...Steering Wheel Insert 1 Large Flat Washer Steering Boot Seat 2 Keys Slope Sheet Key 1 Oil Drain Tube 1 Knob 1 Washer 17 32 x 1 3 16 x 12 Gauge 1 Hex Bolt 5 16 18 x 4 1 5 16 Lock Washer Steering Exten...

Page 6: ...L STEERING WHEEL Position front wheels of the tractor so they are pointing straight forward Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension Position s...

Page 7: ...com pleted Check engine oil level and fill fuel tank with gasoline Place freewheel control in transmission engaged position see TO TRANSPORT in Operation section of this manual Sit on seat in operati...

Page 8: ...Seat is adjusted comfortably and tightened securely All tires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side...

Page 9: ...injury or death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not av...

Page 10: ...tor and starting the engine FREEWHEEL CONTROL Disengages transmission for pushing or slowly towing the tractor with the engine off LIFT LEVER PLUNGER Used to release attachment lift lever when changin...

Page 11: ...key when leaving tractor to prevent unauthorized use Never use choke to stop engine IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN OFF WILL CAUSE THE BATTERY TO BE DISCHARGED DEAD 0...

Page 12: ...tch control TO STOP MOWER BLADES disengage attachment clutch control CAUTION Do not operate the mower without either the entire grass catcher onmowerssoequipped orthedeflector shield in place REVERSE...

Page 13: ...l tank or permanent damage may occur BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped from the factory already filled with summer weight oil Check engine o...

Page 14: ...set Disengage transmission by placing freewheel control in freewheeling position See TOTRANSPORT in this section of manual Sitting in the tractor seat start engine After the engine is running move th...

Page 15: ...n high ambient temperatures 2 Service more often when operating in dirty or dusty conditions E N G I N E Replace Oil Filter If equipped Check Transaxle Cooling Check V Belts Replace Fuel Filter 3 2 2...

Page 16: ...CIFICATIONS section of this manual Keep tires free of gasoline oil or insect control chemi cals which can harm rubber Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire...

Page 17: ...until bright Coat terminals with grease or petroleum jelly Reinstall battery See REPLACING BATTERY in the SERVICE AND ADJUSTMENTS section of this manual TO CHANGE ENGINE OIL See Figs 12 and 13 Determi...

Page 18: ...mpressed air to remove dirt and stubborn dried gum fibers AIR FILTER Your engine will not run properly using a dirty air filter Service air cleaner more often under dusty conditions See Engine Manual...

Page 19: ...swaybar from chassis bracket by re moving retainer spring Disconnect suspension arms from rear deck brackets by removing retainer springs Disconnect front links from deck by removing retainer springs...

Page 20: ...nt nut on that side To lower one side of mower loosen lift link adjustment nut on that side NOTE Threefullturnsofadjustmentnutwillchangemower height about 1 8 Recheck measurements after adjusting FRON...

Page 21: ...E Depress clutch brake pedal all the way down and en gage parking brake Measure distance between brake operating arm and nut A on brake rod If distance is other than 1 9 16 loosen jam nut and turn nut...

Page 22: ...not to short against tractor chassis ConnectoneendoftheBLACKcabletotheNEGATIVE terminal C of fully charged battery Connect the other end of the BLACK cable D to good chassis ground away from fuel tan...

Page 23: ...tall new battery with terminals in same position as old battery First connect RED battery cable to positive terminal with hex bolt and keps nut as shown Tighten securely Slide terminal cover over term...

Page 24: ...UEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH...

Page 25: ...gnition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department E...

Page 26: ...pressure 5 Check tires for proper air pressure 6 Worn bent or loose blade 6 Replace sharpen blade Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing...

Page 27: ...sed for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintai...

Page 28: ...28 SERVICE NOTES...

Page 29: ...he face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted li...

Page 30: ...n of part For Techical Assistance call 1 800 829 5886 For a Parts Manual go to our website www poulan pro com support asp NOTE Electrolux Home Products provides parts and service through its authorize...

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