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RULES FOR SAFE OPERATION (Continued)

7.

DO NOT MAKE ADJUSTMENTS UNTIL CUTTER OR BLADE HAS COME TO A COMPLETE STOP AND TOOL HAS
BEEN DISCONNECTED FROM POWER SOURCE.

8.

FEED WORKPIECE AGAINST ROTATION OF CUTTER.

9.

DO NOT USE AWKWARD HAND POSITIONS.

10.

KEEP FINGERS AWAY FROM REVOLVING CUTTER, USE FIXTURES WHEN NECESSARY.

11.

WHENEVER POSSIBLE, ALWAYS USE DUST COVER FOR OVERHEAD GUARDING.

12.

DO NOT REMOVE JAMMED CUTOFF PIECES UNTIL CUTTER OR BLADE HAS STOPPED AND TOOL HAS BEEN
DISCONNECTED FROM POWER SOURCE.

13.

HOLD WORKPIECE FIRMLY AGAINST THE TABLE.

14.

UNUSED SAW MAY CAUSE PERSONAL INJURY.  DISCONNECT MOTOR CORD FROM THE RECEPTACLE ON
YOUR SAW AND PLUG ACCESSORY POWER CORD INTO THE RECEPTACLE.  ALWAYS USE THE SAW'S
MASTER SWITCH TO TURN THE ACCESSORY "ON" AND "OFF".

WARNING:

Unplug the power supply cord of your BT3000 from
electrical outlet before you begin mounting this kit. It
should remain disconnected until the mounting operation
is complete, all attachments are installed properly, and
they have been checked to make sure they are secure.
Failure to unplug your saw could result in accidental
starting causing possible serious personal injury.

INTRODUCTION

As mentioned previously, this kit gives you the capability of
mounting a router or jig saw on the accessory table of your
BT3000. A router mounted on the accessory table will pro-
vide expanded capabilities for making rabbets, grooves,
chamfers, dovetails, and mortise and tenon joints.  A  jig saw
mounted on the accessory table will provide expanded
capabilities for cutting curves, scrollwork, and intricate pat-
terns.

The circle cutting jig included in this kit enables you to easily
cut circular patterns in both large and small stock with either
a router or jig saw.

The additional versatility gained from use of this kit will turn
your BT3000 table saw into a remarkable woodshaping
center.

IMPORTANT NOTE

This router kit has been specifically designed for use with the
Ryobi Model RE600 Electronic Router Only. The hole
pattern on the mounting plate has not been drilled to
accommodate other routers on the market.

This jig saw kit is used to mount a jig saw on the accessory
table of your BT3000 table saw. Ryobi jig saws plus many
other brands  can be mounted using the parts supplied in this
kit.  Before operating the jig saw, make sure the front and rear
clamping brackets properly secure the jig saw base to the
mounting plate.  Care must be taken to insure that the jig saw
blade does not come in contact with the throat plate, accessory
table, or any part of the assembly during operation. Visually
inspect all areas of moving parts prior to connecting the jig
saw to power supply.

UNPACKING

Your new router and jig saw mounting kit includes two
separate mounting plates, two guide fences with guide
blocks, a dust cover assembly, a throat plate, plus the
necessary brackets and connecting hardware required to
mount a Ryobi Model RE600 Electronic Router to the
accessory table of your BT3000 table saw. It also includes
connecting hardware required to mount Ryobi jig saws to the
accessory table of your BT3000 table saw .

CHECKING PARTS

Separate all parts from packing materials. Check your parts
with the parts list on page 3. Refer to Figure 1 if you are
unsure about the description of any part. If any parts are
missing, delay assembly of this kit until you have obtained
the missing part(s).

WARNING:

Attempting to assemble the Router and Jig Saw
Mounting kit or to use in any way without obtaining any
missing parts and installing them correctly, could result
in an accident resulting in possible serious injury.

TOOLS NEEDED

Tools needed for assembly of this kit are a phillips screw-
driver, two slotted screwdrivers, and an adjustable wrench.
Note:  Adjustable wrench will be used to tighten threaded
post into the special 5/16 in. T-nut provided.

Summary of Contents for 4950300

Page 1: ...ircle cutting jig for cutting circular patterns in both large and small stock Properly cared for it will provide years of dependable trouble free performance RULES FOR SAFE OPERATION 1 READ THESE INSTRUCTIONS THOROUGHLY before assembling or using this router and jig saw mounting kit 2 READ THE INSTRUCTIONS FOR THE BT3000 TABLE SAW before operating your saw with this kit 3 KEEP ASSEMBLY AREA AND WO...

Page 2: ...T3000 table saw into a remarkable woodshaping center IMPORTANT NOTE This router kit has been specifically designed for use with the Ryobi Model RE600 Electronic Router Only The hole pattern on the mounting plate has not been drilled to accommodate other routers on the market This jig saw kit is used to mount a jig saw on the accessory table of your BT3000 table saw Ryobi jig saws plus many other b...

Page 3: ...ew 10 24 x 3 4 in Phillips Flat Hd 4 Router Mounting Plate 1 Screw 1 4 20 x 1 2 in Phillips Flat Hd 4 Circle Cutting Collar with Slot 1 Washer 10 1 Screw 10 24 x 1 in Round Hd 1 Wood Screw 6 x 1 in Round Hd 1 Table Clamping Bracket 1 Knob Bolt 5 16 18 x 3 4 in 1 Fig 1 GUIDE FENCE WITH GUIDE BLOCK KNOB BOLTS 5 16 in WASHERS THROAT PLATE JIG SAW MOUNTING PLATE 10 24 SCREWS TABLE CLAMPING BRACKET REA...

Page 4: ...between the two adjustment screws on top of the rip fence TO INSTALL 1 Place rip fence against saw blade as shown in figure 2 and lock in place This will insure that rip fence remains square 2 Using the appropriate allen wrench supplied with your BT3000 table saw loosen and remove rear adjustment screw and washer on top of rip fence 3 Slide one of the special 5 16 in T nuts into top channel of rip...

Page 5: ... post 2 Thread post thru spacer into remaining 5 16 in T nut in top channel of rip fence 3 Tighten post securely with an adjustable wrench Note Adjustable wrench will fit flats on top of post TO INSTALL DUST COVER AND PIVOT ASSEMBLY See Figure 4 1 Place dust cover and pivot assembly on post as shown in figure 4 2 It will slide up and down post as needed When desired location is achieved secure it ...

Page 6: ...ngthefour 1 4 20 x 1 2 in flat head screws provided 3 Tighten screws securely INSTALLING ROUTER BIT Follow the instructions in the operator s manual of your router for this procedure Install router bit and tighten securely in collet CAUTION Check to make sure it will not strike the accessory table or any metal surface TO ASSEMBLE THROAT PLATE See Figure 7 Orient the throat plate as shown in figure...

Page 7: ...showninfigure9and make any necessary adjustments 2 Recheck all knob bolts loose parts etc and securely tighten if necessary PREPARING FOR OPERATION See Figure 9 1 Adjust dust cover so that it will not come in contact with workpiece during cutting operation 2 Direction of feed of workpiece is from right to left as shown by the arrow in figure 9 3 Direction of feed must always be so that the workpie...

Page 8: ...of screws thru countersunk side of mounting plate JIG SAW MOUNTING 6 Place mounting plate upside down on a flat workbench and position jig saw under front and rear clamping brackets We suggest that you tilt your saw forward and slide front of base under front clamping bracket Next lower rear of jig saw down on mounting plate and place rear bracket on rear of saw base 7 Carefully invert this set up...

Page 9: ...l the blade and tighten it securely CAUTION Check to make sure it is not striking the accessory table or any metal surface TO ASSEMBLE THROAT PLATE See Figure 12 Orient the throat plate as shown in figure 12 align tab with slot in accessory table then place throat plate in recessed area of accessory table Recheck the saw blade to make sure it will not strike the throat plate Fig 12 REMEMBER The mo...

Page 10: ...WITH MACHINE SCREW See Figure 13 To make set up 1 Drill a 3 16 in hole in center of workpiece for machine screw 2 Place the machine screw and washer thru the top of workpiece 3 Securetocirclecuttingcollaronthebottomofworkpiece Note Slotted end of circle cutting collar should be turned away from workpiece as shown A screwdriver can then be used to tighten screw securely 4 If applicable drill pilot ...

Page 11: ...or both tables and the workpiece to fit on the right side of the saw blade 1 Place workpiece with circle cutting collar attached on sliding miter table Align the circle cutting collar with one of the holes in sliding miter table and place it in position See Figure 15 2 Adjust accessory table so that saw blade or router bit are aligned with pilot hole in workpiece 3 Securely tighten sliding miter t...

Page 12: ...Page 12 4950300 ROUTER AND JIG SAW MOUNTING KIT 1 2 3 4 5 5 4 3 6 7 8 9 10 11 12 13 14 15 16 17 18 20 19 4 21 22 24 23 25 3 ...

Page 13: ...5 Knob Bolt 5 16 18 x 1 2 in 4 6 Throat Plate 1 7 Jig Saw Mounting Plate 1 8 Screw 10 24 x 3 4 in Phillips Flat Hd 4 9 Rear Clamping Bracket for Jig Saw 1 10 Front Clamping Bracket for Jig Saw 1 11 5 16 in T Nut Special 6 12 Table Clamping Bracket 1 13 Screw 1 4 20 x 1 2 in Phillips Flat Hd 4 14 Wood Screw 6 x 1 in Round Hd 1 15 Screw 10 24 x 1 in Round Hd 1 16 Circle Cutting Collar with Slot 1 17...

Page 14: ...IES INC 1428 Pearman Dairy Road Anderson SC 29625 Post Office Box 1207 Anderson SC 29622 1207 Phone 1 800 525 2579 612547 852 OPERATOR S MANUAL 4950300 ROUTER AND JIG SAW MOUNTING KIT FOR USE WITH THE BT3000 TABLE SAW ...

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