OPERATION MANUAL
MINI CRIMPER SERIES
CONNECTING PARTNERSHIPS
FOR MODELS:
RY16
October 2018 | Version: v1-0
Page 1: ...OPERATION MANUAL MINI CRIMPER SERIES CONNECTING PARTNERSHIPS FOR MODELS RY16 October 2018 Version v1 0...
Page 2: ......
Page 3: ...g the Crimp Diameter 7 Crimp Range Chart 8 Operating the RY16 8 Crimping 8 Changing the Die Set on RY16 8 Maintenance 8 HYDRAULIC HAND PUMP 9 Operating Instruction 9 Installation 9 Pump Operation 10 O...
Page 4: ...performed by an authorised service technician Store this manual and keep it in good condition for future use Contact your nearest authorised RYCO distributor for replacement manual or additional info...
Page 5: ...uld be performed using procedures outlined herein Insert 9V Battery not included in battery holder Push red test button to check battery power and LED crimp light illuminates Check RYCO logo safety la...
Page 6: ...d using third party die sets will be solely at users own risk and void any warranties and all liability on RYCO s behalf Read the instructions thoroughly for secure safe and correct operation of machi...
Page 7: ...a max pressure of 700 bar 10 000 psi Never Set the relief valve pressure above 725 bar 10 500 psi Serious personal Injury could result if this maximum limit is exceeded Damage to crimper pump and com...
Page 8: ...should not be relied on to protect the crimper during initial use Prior to commissioning the machine should be greased according to operating Instructions Greasing of the master dies is critical to en...
Page 9: ...3 three clockwise rotations until 3 three on the scale and the 2 two on the dial is lined up with the zero 0 line on the scale The set crimping measurement values can differ slightly from the actual c...
Page 10: ...ecessary Operating the RY16 Changing the Die Set on RY16 1 Retract the crimper completely by depressing the hand pump or foot valve 2 Isolate the airline from the foot valve to ensure the crimper cann...
Page 11: ...mbly to your crimper Venting This RY16 HP hand pump is designed for non vented operation The oil fill plug can be loosened if needed to vent air from the system but should be closed before using the p...
Page 12: ...s of stroke Pump Operation Two Stage Flow Under no loading the pump operates in the high flow stage for fast advance When the load is contacted the pump shifts automatically to the low flow stage to b...
Page 13: ...If oil level is low add additional oil until oil level reaches the bottom thread of the oil fill plug opening IMPORTANT Do not overfill Some air space must be present in reservoir to allow proper ope...
Page 14: ...oil 5 Release valve not fully closed Close the release valve completely by hand Crimper closes but not holding pressure 1 System components leaking Check all connection are fully tightened 2 Fluid le...
Page 15: ...essure Attention Due to the risk of personal injury or damage to pump and crimper do not adjust the pressure relief valve to more than 700 bar 10 000 psi The pump is operated by a foot pedal on top of...
Page 16: ...to the left away from the micro switch 11 After the correct crimp diameter is achieved re tighten the lock nut 1 without rotating the adjusting sleeve 2 12 Replace the Vernier protective cover plate...
Page 17: ...s through a 20 filter because new oil in drums is not pure Oil Change Master die springs are wearing parts and therefore have to be replaced after every 100 000 crimps To replace the springs special t...
Page 18: ...7 On Request HANDLE 1 8 On Request NUT 1 9 On Request SCREW 1 10 RY16 LED RY16 CRIMP LED LIGHT 1 11 RY16 LPB RY16 CRIMP LIGHT PUSH BUTTON 2 12 RY16 BATCOM BATTERY COMPARTMENT 1 13 ON REQUEST NIPPLE 1...
Page 19: ...On Request PISTON 1 3 On Request FRONT FLANGE 4 4 RY16 MDSET MASTER DIE SET SUIT RY16 1 5 RY16 RSK RETURN SPRING KIT PK10 RY16 1 6 On Request SCREW 20 7 8 9 10 RY16 SK SEAL KIT SUIT RY16 1 11 RY16 MD...
Page 20: ...way Co 217 Richmond Road Richmond SA 5033 BRISBANE 97 Northlink Place Northgate QLD 4013 BLACKWATER 6 Jarrah Street Blackwater QLD 4717 NEWCASTLE 14 Ironbark Close Warabrook NSW 2304 PERTH 47 Tacoma C...
