RYCO CLEAN KIT Operation Manual Download Page 4

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RYCO CLEAN KIT OPERATION MANUAL

RYCO

 

CLEAN KIT

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 INTRODUCTION 

Contaminants that enter a hydraulic system such as dust, debris and dirt can cause system failure and, in some 

cases, serious damage to its components. Fluid contamination is a critical factor influencing the safety of hydraulic 

systems and therefore, minimising the presence of any particles and impurities within the hydraulic hose 

assembly, tubing and components is of paramount importance.

The RYCO CLEAN Kit is an easy to use, low-cost solution to eliminate hydraulic contamination from the inside of 

hose, tube, and pipe. It is designed to clean the internal surfaces of hose, tube, and pipe effectively and efficiently. 

It comprises of a pneumatic Hand Launcher, an adaptor ring, and a range of specially designed nozzles to 

accommodate different sizes of hose, tube, and pipe.

The optimum air input pressure range for the RYCO CLEAN Hand Launcher to operate effectively is between 87 psi 

(6 bar) and 110 psi (7,5 bar). 

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 SAFETY INSTRUCTIONS

1.

Read this manual carefully and understand the content before using the RYCO CLEAN Kit.

2.

Keep this manual with the RYCO CLEAN Kit for future reference.

3.

Always wear appropriate PPE in accordance with industry, job site and OHS requirements when using the

RYCO CLEAN Hand Launcher. RYCO recommends the wearing of suitable safety glasses, ear protection

and a face mask as minimum PPE requirements for operators and bystanders.

4.

Refer to the Projectile Selection Chart to ensure you select the correct nozzle for your application.

5.

Bleed the air pressure from the hose before connecting or disconnecting the Hand Launcher gun.

6.

The discharging end of the hose, tube or pipe must always be pointed towards a catcher bucket or

cloth to avoid possible injury to personnel by the projectile exiting at high speed.

7.

To achieve the desired level of cleanliness the process should be repeated until the projectile  emerges

free of contamination. Do NOT reuse projectiles.

8.

It must be ensured that the projectiles travel all the way through the hose, tube or pipe and do not get

stuck inside.

9.

If any component within the kit does not operate to your required performance level or have been

damaged or worn discontinue use and contact your nearest RYCO representative for guidance.

10. Pressure range - do NOT exceed input pressure of 110 psi (7,5 bar). Compressed air is recommended as a

gas to power the RYCO CLEAN Hand Launcher. Do NOT use oxygen or other volatile gases.

11. If the instructions in this manual are unclear or if you require further technical advice or additional

information, contact your nearest RYCO representative.

Summary of Contents for CLEAN KIT

Page 1: ...OPERATION MANUAL CLEAN KIT CONNECTING PARTNERSHIPS...

Page 2: ......

Page 3: ...2 Safety Instructions 1 3 RYCO CLEAN Kit 2 3 1 RYCO CLEAN Hand Launcher Kit 2 a Pneumatic Hand Launcher Gun 2 b Adaptor Ring 2 c Nozzles 2 3 2 Projectile Starter Kit 3 4 Operating Instructions 4 5 Mai...

Page 4: ...job site and OHS requirements when using the RYCO CLEAN Hand Launcher RYCO recommends the wearing of suitable safety glasses ear protection and a face mask as minimum PPE requirements for operators an...

Page 5: ...ressed air to propel a foam projectile through the nozzle and into the hose tube or pipe to be cleaned b Adaptor Ring The adaptor ring must be used for nozzle sizes 6mm 1 4 to 32mm 1 1 4 c Nozzles The...

Page 6: ...ace and expels any loose contaminants from the end of the hose tube or pipe It is recommended that projectiles are discarded when used once to achieve an optimal cleanliness level Features Benefits Ki...

Page 7: ...STEP 3 INSERT PROJECTILE Refer to the Projectile Selection Chart and select the appropriate projectile to suit the ID of the hose tube or pipe and place it inside the nozzle STEP 4 LOCK FACEPLATE Clo...

Page 8: ...be has multiple exit points close all exits except for the one the projectile is intended to exit Once the projectile is out of the hose tube check for any tears as this may indicate foreign obstructi...

Page 9: ...ies mm 6 1 4 04 RCN 06 C7 300 7 8 5 16 05 RCN 08 C10 300 10 10 3 8 06 RCN 10 C12 300 12 13 1 2 08 RCN 13 C16 300 16 16 5 8 10 RCN 16 C20 300 20 19 3 4 12 RCN 19 C22 300 22 25 1 16 RCN 25 C33 50 33 32...

Page 10: ...Road Richmond SA 5033 BRISBANE 97 Northlink Place Northgate QLD 4013 BLACKWATER 6 Jarrah Street Blackwater QLD 4717 NEWCASTLE 14 Ironbark Close Warabrook NSW 2304 PERTH 47 Tacoma Circuit Canning Vale...

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