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RVR Energy Technology CAHA Midi 340, Installation, Use And Maintenance Instructions, Page: 32 / 48

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CAHA Midi

Installation, Usage and Maintenance Instructions

APPLIANCE TYPE B23
FLUEGAS OUTLET:

ROOF TERMINAL ALU 250

SUPPLY AIR INLET:

LEAF CATCHER ALU DN 150 X180

B23

APPLIANCE TYPE C33
FLUEGAS OUTLET:

ROOF TERMINAL ALU 250

SUPPLY AIR INLET:

LEAF CATCHER ALU DN 150 X180

COMPONENTS

RVR ART. NO

ALUMINUM Ø 250 mm

90° Bend Aluminium 250mm

SIA532

45° Bend Aluminium 250mm

SIA533 

1m Extension Aluminium 250mm

SIA530

500mm Extension Aluminium 250mm

SIA531

Roof Terminal Aluminium 250mm B23

SIA535

Roof Terminal Aluminium 250/250mm to 

250mm/350mm C33

SIA536

PP Ø 150 mm

ELBOW PP 160 90° 

SIA1032

ELBOW PP 160 45° 

SIA1033

EXTENSION PP 160x2000

SIA1031

EXTENSION PP 160x1000

SIA1030

EXTENSION PP 160x500

SIA1034

Leaf catcher DN 160x180

SIA1037

150 to 160mm Adaptor

SIA1080

GENERAL

Wall Bracket 250

SIA537

Wall Bracket 160

SIA1035

Seal EPDM 250 mm 

SIA538

Seal EPDM 160 mm

SIA1036

Weather slate flat ALU 368   0°

SIA1090

Weather slate steep LEAD 210   25°-45°

Per Application

How to use the table:

- Column 1 : used material

- Column 2: total number of used material of column 1 for flue gas out

- Column 3: total number of used material of column 1 for air in

- Column 4: pressure drop from pressure drop table /component for flue gas components

- Column 5: pressure drop from pressure drop table /component for air components

Select the correct column for the selected boiler type

(340: 1,2 , 425: 3,4 , 510: 5,6 600: 7,8)

- Column 6: total pressure drop flue gas: multiply column 2 *4

- Column 7: total pressure drop air: multiply column 3 *5

- Column 8: total pressure drop terminal

- Column 9: total pressure drop flue gas and air: column 6 + 7 + 8

- Finally add all together column 9

Total pressure drop must be lower than 250 Pa (CAHA Midi 340 and CAHA Midi 425) or 300 Pa (CAHA Midi 

510 and CAHA Midi 600).

If the combined inlet/outlet system exceeds the maximum allowed pressure, this will result in a decrease of 

more than 5 % of heat capacity. 

This is not allowed.

Components must be approved by RVR Energy Technology.  A list of allowed articles with corresponding OEM nrs is given 

below.

Summary of Contents for CAHA Midi 340

Page 1: ...CAHA Midi Installation Usage and Maintenance Instructions 20180713 Floor standing multi sectional gas boilers Models 340 425 510 and 600...

Page 2: ...ld water tap and to the fill and drain valve of the boiler Before tightning the coupling in the installation slowly fill the hose with water allowing present air to escape Now open the fill and drain...

Page 3: ...ump every 24 hours for a short period even if no demand is present This prevents the pump jamming Only when work on the boiler is being carried out may the main electricity supply and gas supply be tu...

Page 4: ...ot Water DHW 12 4 3 1 External storage tank with thermostat electric 3 way valve 12 4 3 2 External storage tank with NTC sensor 12 4 3 3 DHW priority General behaviour with external storage tank 12 5...

Page 5: ...C63 30 6 5 4 Pressure drop calculations 31 6 5 5 Installing flue exhaust and air inlet 34 6 5 5 1 General 34 6 5 5 2 Brackets mounting 35 6 5 5 3 Sealing and JOINING 35 6 6 Electrical connection 36 6...

Page 6: ...10 INSPECTION COVER 11 AIR SUPPLY 12 GAS PIPE 13 AIR INTAKE RETARDER 14 OVERHEAT LIMITER SWITCH 15 GAS VALVE 16 FAN 17 FLOW 18 FLUE GAS NTC 19 RETURN 20 FLUE GAS OUT 21 SYPHON 22 SUMP INSPECTION COVE...

Page 7: ...25 41 8 52 3 62 8 73 2 m3 h Gasflow min load G25 8 4 10 5 12 6 14 6 m3 h Gasflow max load G20 36 45 54 63 m3 h Gasflow min load G20 7 2 9 10 8 12 6 m3 h CO2 content max load G25 G20 9 3 9 3 9 3 9 3 CO...

Page 8: ...50 GN17 01 Gas valve Dungs 230 VAC MBC 700 SE S02 MBC 700 SE S02 MBC 700 SE S02 MBC 700 SE S02 Venturi Honeywell VMU500A VMU500A VMU680 VMU680 Texi Burner round 130 mm Worgas 433 529 623 718 Silencer...

Page 9: ...e mixed with the air flow This mixture is supplied to the burner Ignition and flame control of the mixture is done by two separate electrodes mounted on the burnerhood Temperature control and safeguar...

Page 10: ...vanced CH settings CH request OTC only must be selected The outdoor sensor is then automatically detected by the controller The parameters corre sponding with A E in the figure below can be set in the...

Page 11: ...mum capacity or set temperature has been reached Once heat demand has finished the burner will turn off following a set post purge period The graph below illustrates this 4 2 6 PROTECTION AGAINST INSU...

Page 12: ...st to sensor Note The resistance of the NTC sensor must have a value of 12 kOhm at 25 C The 2 wires of the tank NTC sensor must be connected to numbers 7 and 8 on terminal strip C2 The set point tempe...

Page 13: ...CAHA Midi Installation Usage and Maintenance Instructions 5 BOILER CONTROL 5 1 CONTROL PANEL The control panel has 12 buttons and a display as shown in the figure below 5 2 PUSH BUTTONS ON CONTROL PAN...

Page 14: ...K button R2 C2 the chosen option will be selected Once an option has been slected it is possible to change the parameters corresponding with the chosen option 5 3 1 PARAMETER VALUE SETTING Pressing th...

Page 15: ...ard scheduler 2 Scheduler set Select to set scheduler 1 Monday 2 Tuesday 3 Wednesday 4 Thursday 5 Friday 6 Saturday 7 Sunday 8 Monday Friday 9 Monday Sunday 10 Saturday Sunday Used to program on board...

Page 16: ...format 24 12 Hours is opened When selected ap propriate format screens jump to time entering screen 24 hours Select for 24 hours clock 12 hours Select for 12 hours clock 5 Restore factory data Pressin...

Page 17: ...ton R2 C2 selects the chosen parameter subgroup Once a parameter subgroup option has been chosen it is possible to change the parameters corresponding with the select ed subgroup Follow the instructio...

Page 18: ...emand is removed If set OFF heat demand will never be removed by controller Only by removing RT or bridge between terminal strip C2 1 2 4 OTC set point table Show in a table the link between external...

Page 19: ...m setting Boiler and system parameters 1 Boiler parameters Boiler related parameters 1 Ignition power Set power used when igniting burner DO NOT EXCEED 30 2 Delay siphon check Delay time to validate a...

Page 20: ...emp 18 0 10V input 19 Target power Will display the information shown in SUBMENU 2 When the line has a at the end of the line means that hitting OK when the line is highlighted will open a graph that...

Page 21: ...W with thermo stat this is the base boiler flow temperature 2 ECO set point reduction Invoke scheduler menu 3 Scheduler set Invoke scheduler menu 1 Enable disable on board scheduler Based on selection...

Page 22: ...ump min speed 2 Cascade info 1 Cascade role Role of boiler in cascade mode MASTER SLAVE TERMINAL SLAVE If not in cascade mode STANDALONE 2 System temperature Cascade temperature value Hitting OK when...

Page 23: ...5 10 ECO WORKING MODE When the ECO button R3 C4 is pressed a programmable value see user menu 1 HEATING under 2 ECO set point re duction is automatically subtracted from the flow temperature setpoint...

Page 24: ...set to factory check settings 6 CHIMNEY SWEEPER OFF 0 100 7 DIAGNOSTICS 1 Boiler information Real time boiler status 2 Lockout history Overview lockout history Status boiler at time of lock block Tech...

Page 25: ...CO setpoint reduction 50 0 50 3 Scheduler set 1 Enable disable on board scheduler Enabled Disabled Enabled 2 Scheduler set Set time scheduler Time On ECO OFF 1 DHW setpoint NTC sensor 60 35 65 1 DHW s...

Page 26: ...the rear This water will then drain into the syphon and fill it 6 2 FROST PROTECTION The boiler is protected against frost If the boiler detects an NTC flow temperature below 8 C the CH pump will be a...

Page 27: ...tches the hydraulic resistance of the boiler and the installation The graph below shows the resistance characteristics for the different boiler models For electrical connections see chapter 6 7 6 3 2...

Page 28: ...if the conductivity is higher than the values mentioned above empty the system flush and fill with clean tap water prefeably by adding the recommended cleaning products The water pressure must be hig...

Page 29: ...pressure for the gas valve is 50 mbar 10 Check the heat input of the boiler The load as given on the type plate should be checked 6 5 AIR SUPPLY AND FLUE GAS CONNECTION Air connection All types have...

Page 30: ...n the table below Model Part Load Vol Flue m3 h Vol Air m3 h CO2 T Fluegas C rho kg m3 340 68 88 76 9 1 30 1 12 425 85 110 95 9 1 30 1 12 510 102 132 115 9 1 30 1 12 600 119 154 134 9 1 30 1 12 The ma...

Page 31: ...se the next two tables on the following pages PRESSURE DROP TABLE PER COMPONENT Boiler type 1 2 3 4 5 6 7 8 340 425 510 600 Pressure drop Pa Flue gas Pa Air Pa Flue gas Pa Air Pa Flue gas Pa Air Pa Fl...

Page 32: ...slate steep LEAD 210 25 45 Per Application How to use the table Column 1 used material Column 2 total number of used material of column 1 for flue gas out Column 3 total number of used material of co...

Page 33: ...with a fall of 3 50 mm per mtr downwards towards the boiler to allow condensate to flow back in the sump or condensate collector The minimum insert length into the sleeve and the minimum length of the...

Page 34: ...ckets 1 mtr should be equipped with a non clamping to allow minor movement bracket in between Vertical pipes should be bracketed equally divided with a maximum distance of 2 mtrs between the brackets...

Page 35: ...advanced CH settings CH request select only OTC 7 If a storage tank is connected to the boiler the tank thermostat or the tank NTC should be connected to the numbers 7 and 8 on the strip C2 Note that...

Page 36: ...2 1 X05 1 2 3 4 C1 C1 D X05 1 5 4 3 2 61718 12 6 1 2 3 7 8 9 24 25 29 30 D X05 BC L 1 2 3 4 C2 N V1 V2 PE PE N 230V A P CH P DHW P A OT RT C P B B OTC 0 10Vdc DHW or SPS B B L ground pwm white yellow...

Page 37: ...p A P Appliance pump max 0 8A HE Heat exchanger NTC1 Flow temperature sensor NTC2 Return temperature sensor NTC3 Domestic hot water sensor or switch NTC4 Outside temperature sensor NTC5 Flue gas tempe...

Page 38: ...o the sump P1 prevents overflow of the syphon in the case of excess back pres sure in the flue The air pressure switch P1 and P2 connected to the venturi checks the amount of air by means of a p measu...

Page 39: ...the control checks if the contacts of the gas pressure syphonpressure and water pressure switch es are closed If not the boiler will block and the display will show E76 9 If gas water syphon pressure...

Page 40: ...E Sweden I2H 20 ES Spain I2H 20 SL Slovenia I2H 20 FI Finland I2H 20 SK Slovakia I2H 20 FR France I2Esi I2Er 20 25 NO Norway I2H 20 GB United Kingdom I2H 20 CH Switzerland I2H 20 GR Greece I2H 20 LI L...

Page 41: ...ble and measure CO2 If required correct CO2 with the throttle turning towards gives a higher CO2 percentage a turn 180 causes a change of approximately 0 85 CO2 ADJUSTMENT FOR MIN LOAD Wait until the...

Page 42: ...ng thin screw driver Then remove the protective cover of the Maxsys Replace the 230 V fuse s F1 T3 15 AL 250V and or F2 T3 15 AL 250V inside the Maxsys A blown fuse in the Maxsys controller could be c...

Page 43: ...l panel is switched off boiler off Room thermostat defect incorrect wiring temperature set too low Outdoor sensor and or its wiring defect CH operation off 3 way valve defect remains in direction towa...

Page 44: ...open E80 Return Flow E87 External limit open Soft Lockouts Soft Lockout Code Description E7 High flue temperature E12 Internal control fault E13 Reset limit reached E25 Internal control fault E32 DHW...

Page 45: ...heat exchanger should be inspected and if necessary be cleaned If the bottom part of the heat exchanger is clogged the inspection covers on the left hand side of the heat exchanger should be removed U...

Page 46: ...haust outlet or due to mal functioning of the fan or other causes At maximum load the installation should be designed for nominal T of 15 K to 20 K When the T is higher than 25 K the boiler cannot con...

Page 47: ...47 CAHA Midi Installation Usage and Maintenance Instructions...

Page 48: ...Contact us RVR Energy Technology Limited Kenmare Co Kerry V93 F386 Ireland Sales direct line 353 0 64 6689522 Email sales rvr ie...

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