RUTHMAN GUSHER PUMPS 7600 H Series Manual Download Page 5

6

PIPE

 - can now be installed being sure to support the pipe 

independent  of  the  pump.  Never  use  pipe  smaller  than 
pump discharge and suction sizes, and preferably larger 
especially  on  the  suction  (one  or  two  sizes  larger).  The 
suction line should be laid horizontally or with a gradual 
slope upward toward the pump. There should not be any 
high spots where air can collect and cause pump to lose 
prime. Use eccentric reducers from larger suction pipe to 
pump inlet to prevent formation of air pockets in the pipe 
(Fig. 6). Run pipe as direct as possible with a minimum 

OPERATION

 

Wire motor according to motor manufacturer’s specifica-
tions and according to state and local regulations. Discon-
nect motor/pump shaft coupling to prevent dry operation 
of the pump when checking direction of rotation. Operat-
ing pump dry will cause damage to mechanical seal and 
may cause rotating parts to seize. To check direction of 
rotation  jog  motor  starter,  pump  must  rotate  clockwise 
when viewing from the driving end looking over the mo-
tor. Direction arrows are cast in impeller housings.

 

TO  CHECK  ROTATION  UPON  START-UP  COU-
PLING  SHOULD  BE  DISCONNECTED.  JOG  MOTOR 
TO  CHECK  ROTATION.  FAILURE  TO  FOLLOW  THIS 
PROCEDURE  COULD  RESULT  IN  DAMAGE  TO  THE 
PUMP.

of  elbows  and  fitting.  Never  place  a  pipe  line  elbow  in 
the horizontal plane directly at the pump suction (Fig. 7). 
Between the elbow and the pump suction use a straight 
pipe four to six pipe diameters long. Suction pipe reduc-
ers  should  be  connected  directly  to  the  pump  suction 
whenever possible. Discharge pipe increasers should be 
connected directly to the pump discharge whenever pos-
sible. Whenever possible avoid dynamic suction lifts of 
more than 15’. Suction line must be tight for proper oper-
ation of the pump. Install a gate valve in discharge line as 
close to the pump as possible, see Fig. 6. If a foot valve 
is not used in the suction line, it is good practice to bell 
out suction pipe to lower the entrance velocities at the 
inlet (Fig. 8). Whenever possible the end of the suction 
should be a minimum of 3’ below the low liquid level (Fig. 
8). The liquid near the pump suction should be free from 
agitation  to  prevent  air  entering  the  suction  line.  Liquid 
coming back into the reservoir should not enter the reser-
voir near the pump suction pipe and the liquid should not 
drop from a high level (Fig. 8). NEVER throttle the pump 
on the suction side, always control flow by throttling on 
the discharge side of the pump. 

Fig. 6

Fig. 8

When using a strainer on the suction install it as close to 
the pump as possible and select a strainer with a net area 
of at least four times that of the suction pipe. It must be 
inspected and cleaned regularly. NEVER force piping into 
position by pulling it in place with the pump suction and 
discharge flange bolts.

Fig. 7

PRIMING

 

No centrifugal pump will operate satisfactorily until it has 
been  properly  primed.  Do  not  attempt  to  prime  pump 
when operating and DO NOT under any circumstances 
operate  the  pump  without  being  completely  primed. 
Some  of  the  most  common  methods  of  priming  are 
flooded suction, foot valve in suction line, ejector (steam, 
water or air operated) and vacuum pump. 
With flooded suction, remove the air vent in top of pump 
casing to release entrained air.
With foot valve the pump and suction pipe must be filled 
with the liquid being pumped. It is recommended to fill 
the  discharge  pipe  several  feet  above  the  pump  dis-
charge, leave vent open while filling pipe and pump. The 
pump will remain primed unless the foot valve leaks or if 
the liquid is contaminated and does not allow foot valve 
to close tight. 

Summary of Contents for GUSHER PUMPS 7600 H Series

Page 1: ...ruction manual instruction manual 7600 H and 7650 H SERIES GUSHER PUMPS INC 115 INDUSTRIAL DRIVE WILLIAMSTOWN KY 41097 PHONE 859 824 3100 FAX 859 824 7428 www gusher com MAINTENANCE INSTALLATION OPERATIONS ...

Page 2: ...iption Chart 13 Cross Sectional Drawings 14 18 Maintenance History 19 Engineering Data 19 WARRANTY Gusher Pumps Inc will replace or repair within one year of shipment from our plant any pump in our judgement that has failed due to defects in materials or workmanship provided the pump has been properly installed and maintained and has not been subject to abuse These pumps must return to Gusher Pump...

Page 3: ...the pump should be located as near the source of supply as possible Allow ample room for inspection and maintenance If your pump is not going to be installed within six months several precautions must be taken 1 Preservative treatment of bearings and machined surfaces is required 2 Remove packing on pumps with packed stuffing box the stuffing box and shaft sleeve must be oil lubricated to also pro...

Page 4: ...s points around the periphery of the coupling DO NOT rotate the coupling If offset ex ceeds 010 re align the coupling See Fig 3 Check angular alignment with micrometer or caliper Measure from the outside of the one flange to the outside of the other flange at intervals around the periphery of the coupling DO NOT rotate the coupling The difference between the maximum and minimum must not exceed 010...

Page 5: ...n line must be tight for proper oper ation of the pump Install a gate valve in discharge line as close to the pump as possible see Fig 6 If a foot valve is not used in the suction line it is good practice to bell out suction pipe to lower the entrance velocities at the inlet Fig 8 Whenever possible the end of the suction should be a minimum of 3 below the low liquid level Fig 8 The liquid near the...

Page 6: ...ted at the Gusher Plant and should not require additional lubrication for approximately 1200 hours of operation A well planned maintenance schedule can only be devised after the first six months of operation and the lubrication record re view at that time Each pump installation is unique and requires individual attention to set up the proper lubrica tion schedule for each specific installation Abo...

Page 7: ...y packed pump Excessive leakage during the first hour of operation will result in a better packing job over a longer period of time Final adjustment should allow approximately 30 drops per minute to leak from the packing 7 When specified Gusher can provide means of lu bricating the shaft and packing through a lantern ring by supplying water oil grease or liquid handled in the pump 8 If the stuffin...

Page 8: ...r 12 does not rub intake flange 25 or impeller hous ing 11 If impeller does rub repeat steps 1 through 7 Fig 9 RECOMMENDED SPARE PARTS If a spare pump cannot be justified Gusher recommends several parts be kept in your stock for emergency situations We recommend 1 Mechanical Seal 2 Set of Packing 3 Impeller 4 O rings 5 Drive Key 6 Gaskets 7 Ball Bearings 8 Shaft Sleeve 9 Oil Seals 10 Impeller Reta...

Page 9: ...pressed onto it by ram pressure against a piece of soft metal tubing as shown in Fig 11 The tubing must be clean inside and out and the inside diameter of the tubing should be slightly greater than the bearing bore The ends of the tubing should be square with corners chamfered to avoid flaking and should contact only the bearing inner ring The shaft must be held in line with the ram of the arbor p...

Page 10: ...ll 9 Foot valve too small 10 Foot valve or suction opening not submerged deep enough NOT ENOUGH PRESSURE 1 Speed too low 2 Air in water 3 Mechanical defects Wear ring is worn Impeller damaged 4 Impeller diameter too small VIBRATION 1 Bent shaft 2 Pipe strain 3 Impeller clogged 4 Coupling alignment off PUMP WORKS FOR A WHILE AND THEN LOSES SUCTION 1 Leaky suction line 2 Water seal plugged 3 Impelle...

Page 11: ...8 from stem 7 Unbolt stem plate 18 from seal packing gland 9 Remove stem plate On packed pumps the pack ing 28 and shaft sleeve 20 Usually will come off with the stem plate 3 Remove shaft sleeve 20 from shaft 1 Me chanical seal 23 will come off with shaft sleeve 20 Remove seal 23 from sleeve 20 4 Remove packing 28 and shaft sleeve 20 from either shaft 1 or stem plate 18 5 Remove seal packing gland...

Page 12: ...Seal Gland Cartridge Impeller Housing Impeller Cartridge O ring Oil Seal Shaft Sleeve Gasket Bearing Retainer Gasket Packing Seat Washer Stem Plate Ball Bearing Housing Shaft Sleeve Oil Breather Oil Seal Mechanical Seal Steam Plate Gasket Intake Flange Impeller Lock Nut Intake Flange Gasket Packing Pedestal Seal Gland Gasket Impeller Housing Bracket Coupling see page 9 Coupling Sleeve see page 9 D...

Page 13: ...14 51H 52H POWER FRAME No Shaft Sleeve 51H 52H POWER FRAME With Standard Impeller Retaining Bolt ...

Page 14: ...15 51H 52H POWER FRAME With Special Impeller Lock Nut 7071M POWER FRAME With Special Impeller Lock Nut ...

Page 15: ...16 Center Line Housing With 7071L POWER FRAME ...

Page 16: ...17 7071S POWER FRAME Threaded Impeller For 7071S 7071M 7071L POWER FRAME ...

Page 17: ...18 CLOSE COUPLED STYLE ...

Page 18: ...____________________ ENGINEERING DATA POWER FRAME 51H 52H 7071S 7071M 7071L 1 RADIAL BRG 41207 41209 41207 41309 41313 2 THRUST BRG 41307 41309 41306 DR 41309 DR 41313 DR 3 BALL BRG SPAN 6 748 8 897 4 124 6 868 9 242 4 SHAFT DIA S RADIAL BRG 1 378 1 771 1 378 1 771 2 559 THRUST BRG 1 378 1 771 1 181 1 771 2 559 COUPLING 1 249 1 499 874 1 124 2 374 OIL CAPACITY OF POWER FRAMES 51H 1 1 4 pt approx 5...

Page 19: ...al turbine pumps positive displacement pumps gear pumps and other specialized pump equipment while upholding its reputation as a leader in the custom engineering of pumps for the most challenging applications RC 0 20 www Gusher com GUSHER PUMPS LOCATIONS Williamstown Headquarters 115 Industrial Road Williamstown KY 41097 Phone 859 824 5001 Fax 859 824 3011 Email Info Gusher com Dry Ridge Manufactu...

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