Russound MCA-C5 Service Manual Download

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Russound

MCA-C5

Multi-Zone Controller Amplifier

Test Procedure

Revision 1.5

The purpose of this document is to provide a standardized full functional test

process for the Russound

MCA-C5 8 Source Multi-zone Controller Amplifier.

The approximate time needed to perform this test is 45 minutes.

MCA-C5 Test Procedure

Rev 1.5

Page 1 of 78

Summary of Contents for MCA-C5

Page 1: ......

Page 2: ... concepts ideas and information are proprietary and may not be disclosed to third parties All Rights Reserved Printed in the United States of America This document or parts thereof may not be reproduced in any form by photographic electrostatic mechanical or any other method for any use including information storage and retrieval without written permission from the publisher Page 1 ...

Page 3: ...MCA C5 8 Source Multizone Controller Amplifier User and Installation Manual M C A C 5 M U L T I Z O N E C O N T R O L L E R ...

Page 4: ...he grounding or polarization means of an appliance is not defeated Power Cord Protection Power supply cords should be 12 routed so that they are not likely to be walked on or pinched by items placed upon or against them paying particular attention to cords at plugs receptacles and the point where they exit from the appliance Cleaning The appliance should be cleaned only as 13 recommended by the ma...

Page 5: ...tructions that came with the antenna or contact the antenna manufacturer for proper installation instructions The diagram gives a general depiction of how an outdoor antenna should be grounded For complete guidelines on antenna grounding procedures please consult the National Electrical Code Section 810 ANSI NFPA No 70 1984 Antenna Lead In Wire Grounding Conductors Ground Clamps Electric Service E...

Page 6: ...r Illustration 14 Keypad IR Connection 15 Color Plate Conversion 16 Controller Keypad Connections 17 Speaker Connections 18 Source Connections 19 IR Connections 20 Multiple Controller Installation 21 Trigger Connections 22 Additional Ports and Antenna Connections 26 SCS C5 Configuration Software 27 System Start Up 28 Remote Control Programming 29 Remote Control Device Codes 31 Technical specificat...

Page 7: ...A built in AM FM tuner with RDS support Line level outputs for each zone Eight zone specific 12VDC trigger outputs Twelve channels of digital amplification rated at 40 watts per channel for zones 1 6 Incorporates RNET smart sources transmitting metadata song artist and other information for display on the keypads Routed IR source control outputs for each source 1 7 and 2 8 share a output and one c...

Page 8: ...D USB 2 0 1 1 M C A C 5 M U L T I Z O N E C O N T R O L L E R Controller front Panel Removable cover to access IR window and USB port USB Port for Programming IR Receiver Window Zone LED indicators visible behind cover Power Switch Red LED behind power indicator Front Panel Front Panel with cover removed Red IR LED talk back ...

Page 9: ...device input Home Theater 12 VDC Trigger Activates source power management when sharing sources with home theater AC 120 240V Input Detachable grounded power cord connection Controller ID Switch Set ID for multiple controller configurations or firmware updates AC Voltage Switch Select appropriate voltage AM FM Antenna Antenna connections for internal tuner Paging Audio Gain Adjusts sensitivity Lin...

Page 10: ... 4 30 PM Now Playing Home Shared Favorites Sleep Timer Alarm Sources Source name Shows you what source you are listening to Menu Returns view to main menu for current source Menu List of options to choose from with highlighted item selected Menu Navigation Navigate through menus press slow or press and hold fast to move up down a menu list OK Press to select highlighted item from the menu or acces...

Page 11: ...hannel playlist on that source the change will also happen in the other Shared room Main Menu Favorites Favorites Save a source or a radio station channel as a favorite Add new Tune to the music source you want to save as a favorite From the Favorites menu select Add New Name the favorite using the buttons to move through the alphabet and the forward button to move to the next character Press the ...

Page 12: ...le Disable The default is Enabled If an external IR receiver is used the keypad IR receiver should be disabled From the main menu select Settings then Installation then IR Enable Disable Select disable and exit back to the menu Diagnostics The MDK C5 provides the portal to a support tunnel when an installer needs Russound s help troubleshooting an MCA C5 system From the main menu select Settings t...

Page 13: ... function for devices Control Keys Skip backward rewind fast forward skip forward record stop pause or play tracks on source device Programmable Favorites Select and save favorite source or music Cursor Keys Move the cursor in the menu screens Input Switch the TV s VCR s SAT s or DVD s input to view TV or video programs Without a local device selected toggles through sources on keypad Channel Chan...

Page 14: ... problems caused by noise found in some electrical systems The power switch for the unit is on the front panel Important Considerations Disconnect the power cord before making any connections to the controller Verify that all connections and polarity are correct Keep all power cords away from all signal cables to prevent humming from induced noise Choose reliable signal cables and patch cords Labe...

Page 15: ...CSA approved electrical box at the keypad double gang at least 32 cu in and controller locations Using connector specific wall plates at the controller location will better organize all of the incoming cables Route CAT 5e wire from the electrical box to each keypad location Label the wires at both ends with the zone and location Route standard 4 conductor speaker wire to each speaker location Each...

Page 16: ...fit in retrofit box or P ring installations External IR Connection Four pole detachable screw down connection for optional external IR receiver Programming Port Insert cable here for firmware updates Requires Advanced Programming Cable P N 2500 521065 Cover Remove to expose Update port and jumper CAUTION Mounting screws must be hand tightened Over tightening the mounting screws can cause the butto...

Page 17: ...D and IR SIGNAL and the other pair connecting ST STATUS and V 12VDC Do not connect the shield to the IR receiver terminals If utilizing an external IR receiver then you must disable the IR receiver in the keypad This is disabled in the installer options menu on the keypad See screen at right Keypad IR Connections Connection of External IR to Keypad Russound 858 IR Receiver back Shield wired to GND...

Page 18: ...ide for reattachment later Be 4 careful to not damage the display VOL VOL HOME MENU Remove the Bezel Molding by gently pressing in each of the 4 locking tabs 5 2 per side while pushing it away from the metal frame Reverse the order for installation taking the following precautions 6 a Make sure the button key mat is positioned properly on the front circuit board and without dust or debris on the b...

Page 19: ...iguration For a clean installation when wiring from a keypad port use a CAT 5e patch cable to connect from the keypad port to a RJ 45 wall plate optional Using the same T568A RJ 45 wiring configuration use CAT 5e cable from the wall plate to the keypad Maximum CAT 5e cable length is 250 feet between the controller and the keypad The OS Update jumper should be in the RUN position on the lower two p...

Page 20: ...ng care to keep zone and speaker wire identities straight Strip 1 to 2 inches 2 5 to 5 cm off the end of each speaker cable jacket Then strip 1 4 inch 0 7 cm of insulation off each wire Twist the speaker wire strands together so there are no strands separated from the bundle Lift the black lever for each connection until it locks open and insert the proper speaker wire matching channel and polarit...

Page 21: ...nections RNET Source Data Connections The RNET Link In and Link Out can be used to connect the MCA C5 to other specified Russound RNET enabled source equipment The connection is made using a CAT 5e patch cable from the Link Out of the controller and into the Link In of the RNET enabled source Another CAT 5e patch cable can be used to link out of that source and link into another RNET enabled sourc...

Page 22: ...utputs share sources if you are using routed IR for more than six sources use a dual emitter for the two sources that share an IR output Note Since routed outputs 1 and 2 are used for two sources do not use the same source type for both sources sharing an IR output Common IR This output is supported by the MCA C5 IR engine and supports IR pass through from any of the IR sources or zones These allo...

Page 23: ... specific IR repeating signal lines Controller ID Switch Settings The Controller ID switch is a rotary switch with seven positions It is used to set the controller ID number for multi controller systems and to put the MCA C5 into Firmware Update mode If two or more MCA C5 controllers are connected using the RNET Link In and Link Out ports each controller must have a unique controller ID prior to b...

Page 24: ... disengaged when the zone is turned off The trigger can be used to engage any 12VDC trigger device or component that does not exceed 100mA such as the Russound R235LS amplifier The connections for the trigger outputs are made using a two conductor cable with 3 5mm male mini plug ports at each end The tip is positive and sleeve is negative 12V trigger cable R235LS two channel amplifier Speaker cabl...

Page 25: ...that accepts line level audio signals via RCA cables The paging inputs interface with the page output of a telephone system or other peripheral device When a page event is triggered it interrupts audio outputs for all enabled zones System paging can be disabled permanently in each zone by software programming or temporarily with Do Not Disturb To utilize Source 8 for paging input it must be config...

Page 26: ...e the power management ON command to the sources While all zones are still OFF and 12VDC is removed the system will wait 5 minutes and then activate the power management OFF command to the sources System On at least one zone is on If 12VDC is present but all zones get turned OFF the power management OFF commands will not be sent until 5 minutes after the 12VDC is removed from the trigger Note If t...

Page 27: ...12V trigger cable Power cord Power strip 12V trigger cable Loop to other 12VDC triggered device 120VAC outlet Power cords ACT 1 CD Player Tuner DVD MCA C5 Controller Home Theater Receiver Sample Configuration Home Theater Trigger Trigger Connections ...

Page 28: ...or attic mounted long wire antenna for best performance for AM reception Use a 75 ohm to 300 ohm balun at the AM connection on the controller and attach the 75 ohm coax cable to the balun FM Antenna Attach the included FM antenna to the FM COAX connection on the back panel by pushing the F type quick connect termination of the antenna onto the FM connection It is recommended to use an external out...

Page 29: ...roller Groups share source selection and party mode participation All ON Participation defines whether or not the zone will respond to the All ON command Page Source Source 8 can be selected as a page source Page Event mode defines whether a zone will respond to a page event Page Volume sets the volume of a page event in each zone Power Management of Sources enabled disabled per source If enabled ...

Page 30: ...he LED should be lit on the front of the controller if the corresponding keypad is on The LED will not be lit if the keypad is not turned on or is absent Check operation of all keypad functions 7 Check for functional IR signal pass through if applicable 8 The system is now ready to use 9 Troubleshooting When the controller and the keypads are powered ON all the corresponding LEDs on the face of th...

Page 31: ...er the first five digit code for your device The LED blinks once as each digit is 4 entered If the code is correct the LED blinks twice Note If the LED does not blink twice repeat step 4 and try entering the code again Aim the remote at the device and press POWER The device should turn off If it does 5 not repeat steps 3 5 trying each code for your brand until you find one that works If you cannot...

Page 32: ...independent operation or Global Volume Unlock to remove all volume locking Locking Volume Control to One Mode Global Volume Lock Press and hold SET until the red LED blinks twice then release 1 Enter 9 9 3 and then press the mode key for the device you want to control volume 2 e g TV The LED blinks twice Now when you press VOL VOL or Mute the selected device will control the volume regardless of t...

Page 33: ... Linn 30189 Liquid Video 31497 Lloyd s 30195 LXI 30181 Magnavox 30128 30189 30195 30391 30531 31089 31189 31269 31514 Marantz 30039 30128 30189 30200 31089 31189 31269 31289 McIntosh 31289 MCS 30039 30346 Memorex 31596 Micromega 31189 Mitsubishi 31393 Modulaire 30195 Musicmagic 31089 Myryad 31189 NAD 30320 Nakamichi 30097 30347 31313 31555 NEC 30235 Norcent 31389 Nova 31389 Onkyo 30135 30380 30842...

Page 34: ...Carver 30157 30179 30437 Classic 31297 Crown 30122 DAK 30245 DBX 30254 Denon 30003 30626 30873 DKK 30000 DMX Electronics 30157 Emerson 30155 30164 30305 30469 Fisher 30088 30174 30179 30342 31325 Garrard 30245 30280 30393 30420 30425 GE 30009 Gemini 30625 Genexxa 30032 30164 30305 GoldStar 30417 31208 GPX 31296 Harman Kardon 30157 30173 30426 31202 Hitachi 30032 30155 Integra 30101 JVC 30072 30655...

Page 35: ...avox 20503 20539 20646 20675 20821 21914 21976 Malata 20782 21159 Marantz 20539 McIntosh 21533 Memorex 20695 Microsoft 20522 Mintek 20717 20839 21990 Mitsubishi 20521 21521 Momitsu 21082 NAD 20591 20692 NEC 20785 Nesa 20717 Next Base 20826 Niro 22024 Norcent 20872 21003 21107 21923 Nova 21923 Onkyo 20503 20627 20792 21924 21985 Orion 20695 Oritron 20651 21980 Panasonic 20490 20503 20632 21362 2146...

Page 36: ... 10463 10623 11905 11909 11911 11928 11929 11944 Envision 10030 10813 Epson 10833 10840 ESA 10171 10812 Fisher 10154 10159 Fujitsu 10179 10186 10683 10809 10853 Funai 10171 10179 10180 10264 10342 11904 11913 Futuretech 10180 Gateway 11755 11756 GE 10021 10027 10047 10051 10055 10135 10178 10282 10451 11347 11447 11907 11917 11919 11922 General 10186 Gibralter 10017 10019 10030 Go Video 10886 Gold...

Page 37: ...2 10178 10463 11145 11904 11909 11911 11929 Zonda 10003 Setup Codes for VCRs ABS 21972 Admiral 20048 20209 20479 Adventura 20000 Aiko 20278 Aiwa 20000 20037 20124 20307 20348 20406 20468 20479 Akai 20041 20061 20106 20175 Alienware 21972 America Action 20278 American High 20035 Asha 20240 Audiovox 20037 20278 Beaumark 20240 Bell Howell 20104 Broksonic 20002 20121 20184 20209 20295 20348 20479 2147...

Page 38: ...39 20048 Sansui 20000 20041 20067 20209 20271 20479 21479 Sanyo 20046 20047 20104 20159 20240 20368 20369 Scott 20043 20045 20121 20184 20210 20212 Sears 20000 20035 20037 20042 20046 20047 20054 20066 20104 20105 21237 Sharp 20048 20062 20363 20738 20807 20848 Shintom 20072 Shogun 20240 Singer 20072 Sonic Blue 20614 20616 Sony 20000 20032 20033 20034 20035 20253 20586 20636 20639 20640 21032 2123...

Page 39: ...e Level fixed or variable Trigger Outputs 8 12VDC 100mA 1 common Trigger Inputs 1 Home Theater 12VDC max Speaker connection 6 detachable 4 pole connectors Keypad ports 8 RJ 45 T568A standard IR Outputs 6 routed 1 common Communication ports Front 1 USB 2 0 1 1 Rear 1 Serial RS232 19 2 kHz baud rate 1 Ethernet RJ 45 10 100 Base T 2 RJ 45 RNET links In Out Frequency Range AM 530 1710 kHz FM 87 7 107 ...

Page 40: ...nd sells products only through authorized Dealers and Distributors to ensure that customers obtain proper support and service Any Russound product purchased from an unauthorized dealer or other source including retailers mail order sellers and online sellers will not be honored or serviced under existing Russound warranty policy Any sale of products by an unauthorized source or other manner not au...

Page 41: ...39 Russound MCA C5 User and Installation Manual Notes ...

Page 42: ...sound com 28 1333 12 01 08 2008 Russound All rights reserved All trademarks are the property of their respective owners Specifications are subject to change without notice Russound is not responsible for typographical errors or omissions MCA C5 8 Source Multizone Controller Amplifier User and Installation Manual ...

Page 43: ...ision 1 5 The purpose of this document is to provide a standardized full functional test process for the Russound MCA C5 8 Source Multi zone Controller Amplifier The approximate time needed to perform this test is 45 minutes MCA C5 Test Procedure Rev 1 5 Page 1 of 78 ...

Page 44: ...g 240V AC Page 30 14 Install USB PID Page 31 15 Ethernet Port Page 37 16 Serial Interface RS232 Page 37 17 RS485 Test of Link Ports Page 38 18 AM FM Tuner Page 39 19 Controller ID Switch Page 42 20 MAC Address Page 43 21 Enable Sources Page 43 22 Zone 1 Page 44 23 Zone 2 8 Page 48 24 Audio Source Loop Page 49 25 Zone Paging Page 52 26 Page Loop Page 53 27 Triggers Page 54 28 Audio and Page Sense P...

Page 45: ...ger quality RCA Audio cable color coded Red and White 5 1 Pair of 8 Ohm 20W minimum speakers 6 1 DVD or CD player 7 1 Dual Channel Oscilloscope with isolated inputs 20Mhz bandwidth minimum Tektronix TPS2012 or equivalent 8 1 4 Port Switch for Ethernet Port of the IBM PC 9 17 6 or more 3 5mm mono plug patch cable 10 1 USB A to B cable 11 1 DB9 Serial Port Switch with cables 3 DB9 Male to Male cable...

Page 46: ...2 Plug a USB A to B cable from your IBM PC to the USB Port in the front panel of the MCA C5 Controller 3 Turn on the MCA C5 4 If the Found New Hardware balloon displays momentarily go to Step 6 If you do not see the balloon below go to Step 5 5 If the Found New Hardware balloon does not display then Check Windows Device Manager for a USB Serial Port If a USB Serial Port is listed go to the Install...

Page 47: ... Next button 7 Select Install form a list or specific location then click Next 8 Select Search for the best driver in these locations Place a checkmark in Include this location in Search Navigate to where the Russound USB Driver folder is located then click Next MCA C5 Test Procedure Rev 1 5 Page 5 of 78 ...

Page 48: ...yway on the next dialog 10 This dialog will display showing the USB Serial Converter is being installed 11 The Completing the Found New Hardware Wizard displays and click Finish MCA C5 Test Procedure Rev 1 5 Page 6 of 78 ...

Page 49: ...atically is selected and click Next If the USB Serial Port Driver is not installed as described in the next step then click the back button and select Install from a list or specific location and navigate to the location you chose in Step 8 14 The following dialog appears showing the USB Serial Port is being installed MCA C5 Test Procedure Rev 1 5 Page 7 of 78 ...

Page 50: ...river 17 Check Device Manager in the System Properties dialog Expand the Ports COM LPT and you should see USB Serial Port COM4 This shows you loaded the driver correctly Note The USB Serial Port COM4 will only display when the MCA C5 is connected to the USB port of the computer The Port listed may not be on COM4 and this is ok MCA C5 Test Procedure Rev 1 5 Page 8 of 78 ...

Page 51: ... the Mprog 3 0a flashing program 2 Install the Mprog3 0_Setup by following the default prompts 3 Open Mprog3 0a and its dialog will display 4 Obtain the file USB Serial ept from Russound SQA Department Click File then Open to display the Open dialog box Copy the USB Serial ept file into the Open dialog of Mprog 5 Close Mprog3 0a MCA C5 Test Procedure Rev 1 5 Page 9 of 78 ...

Page 52: ...SQA 2 Install RNET Version Reader v1 01 02 following the default prompts 3 Place a shortcut on the desktop from the Russound directory in the Start Programs button 4 Open RENT Version Reader and set it as the picture displays 5 Close RNET Version Reader MCA C5 Test Procedure Rev 1 5 Page 10 of 78 ...

Page 53: ...lower half of RVCLIScripter 10 In the Connection Pool window click the button next to the Com Port window and select the Com Port the USB cable connects to then click the Add to Pool button below the Add to Pool button below the COM Port window Again click the button next to the Com Port window and select the Com Port the serial cable connects to then click the Add to Pool button below the COM Por...

Page 54: ...e OK button 14 Left click the File menu then left click Entire Test Suite Navigate to the RVCLI Scripts folder and open the current version of the MCA C5 v xml file 15 The MCA C5 Test Scripts will be loaded into the Command Queue 16 Place a check mark in the Clear Log After Each Test box 17 Close RVCLIScripter 18 Turn off the MCA C5 MCA C5 Test Procedure Rev 1 5 Page 12 of 78 ...

Page 55: ...kit 4 01 4 FDT 4 01 opens Click the Cancel button on the Welcome dialog 5 Connect a serial cable from the PC to the MCA C5 Serial Interface RS232 port 6 Set the MCA C5 Controller ID switch to Update Firmware Turn on the MCA C5 Note You create an MCA C5 Boot Loader Workspace in Steps 7 13 7 Click File then New Workspace in the menu bar In the Workspace and Project names type MCA C5 Boot Loader Then...

Page 56: ...n Port dialog opens and click Next Click OK at the FDT will attempt to connect dialog 10 The Query Generic Device appears The Select Clock Mode dialog appears set it to 0 Zero and click OK Click the OK button in the Query Generic Device when it becomes active MCA C5 Test Procedure Rev 1 5 Page 14 of 78 ...

Page 57: ...ter 12 in the CPU Frequency window Enter 2 in the CKM window Enter 2 in the CKP window Click the Next button 12 Click Next at the Connection Type dialog 13 Click Finish at the Programming Options dialog MCA C5 Test Procedure Rev 1 5 Page 15 of 78 ...

Page 58: ...bar In the Workspace and Project names type MCA C5 Tuner Then click the OK button 16 Select H8 36079F in the Choose Device and Kernel dialog Then click next 17 Click Next on the Communications Port after setting your COM port Set 7 3728 in the CPU Frequency window and ensure that the clock is set for External Clock then click Next MCA C5 Test Procedure Rev 1 5 Page 16 of 78 ...

Page 59: ...g Click Finish on the Programming Options dialog 19 Click Tools and Options in the drop down menu 20 Place a checkmark in the Open last workspace at start up box Click the OK button 21 Close FDT 4 01 MCA C5 Test Procedure Rev 1 5 Page 17 of 78 ...

Page 60: ...the Russound Firmware Update Utility or FlashHostU is installed on your computer go to Add Remove programs and remove it 3 A Russound Firmware Update Utility icon will be displayed on the desktop 4 Double click the Russound Firmware Update Utility icon Russound Firmware Update Utility will open 5 Close by Russound Firmware Update Utility clicking the Quit button MCA C5 Test Procedure Rev 1 5 Page ...

Page 61: ... the MCA C5 position of the DB9 Switch 3 Set the AC240V AC100V switch to AC100V 4 Plug the MCA C5 into an 110V AC Outlet 5 Press the power button on the front panel to turn on the MCA C5 6 Open FDT 4 01 7 Click File then Open Workspace Select and Open the MCA C5 Boot Loader Select and Open the MCA C5 Boot Loader AWS file Note If the MCA C5 Boot Loader is in the left hand window Projects pane you c...

Page 62: ...named RNetBoot C5_1668 bin Note You can store the RNetBoot C5_1668 bin file in the MCA C5 Boot Loader folder for ease of use The FDT 4 01 dialog will display the following 9 Click Device then Connect to Device 10 The bottom window will display the following MCA C5 Test Procedure Rev 1 5 Page 20 of 78 ...

Page 63: ... at the bottom of the FDT 4 01 window The bottom window will display in green when the MCA C5 has been successfully programmed 14 Press the power button on the MCA C5 to turn it off 15 Move the Controller ID Switch to the position 1 16 Close FDT 4 01 17 Continue by performing the Russound Firmware Update Utility section MCA C5 Test Procedure Rev 1 5 Page 21 of 78 ...

Page 64: ...isplay Erase Internal under the Erase button then The RFU Utility will display Erase External low and then The RFU Utility will display Erase Done Note Be patient this will take a little time 4 Click the Enable Download button The RFU Utility will display Downloading External low then The RFU Utility will display Downloading Internal then The RFU Utility will display Update Complete Note Be patien...

Page 65: ...11 Pin 1 is the pad with the square pin 5 Connect a two pin jumper to J12 pins 3 and 4 on the Digital I O PCB Pin 1 has the square pad on the pcb 6 Turn on the MCA C5 7 Open FDT 4 01 8 Click File then Open Workspace Select and Open the MCA C5 Tuner Select and Open the MCA C5 Tuner AWS file Note If the MCA C5 Tuner is in the left hand window Projects pane you can continue to the next step 9 Click F...

Page 66: ...play in green when the Tuner has been successfully programmed 15 Close FDT 4 01 16 Turn off the MCA C5 17 Unplug the Advanced Programming cable from J11 of the DIO PCB 18 Connect a two pin jumper to J12 pins 1 and 2 on the Digital I O PCB Pin 1 has the square pad on the pcb 19 Install the DIO PCB into the MCA C5 chassis 20 Install cover 21 Continue by performing the Initial Test Setup section MCA ...

Page 67: ...e Connections Connect the Source 7 of the RSS Source Selector to the MCA C5 Source 7 IN Audio Source Connections Connect the Source 8 of the RSS Source Selector to the MCA C5 Source 8 IN Audio Source Connections 2 Connect the Audio Line Outputs 1 8 of the MCA C5 to a second RSS Connect the Audio Line Output number 1 R L of the MCA C5 to the RSS Source Selector s number 1 red and white jacks Connec...

Page 68: ...unch down connectors attached Note Refer to Fig 1 and 2 in the Appendix for RCK to RSS number 1 connection 10 Connect the Zone 1 8 110 punch down connector of the RSK to the second RSS left 110 punch down connector when viewed from the Fig 1 and 2 pictures in Fig 1 in the appendix Note The RSS controls both Zone and Source selection during testing The IBM PC controls the RSS via the RVCLIScripter ...

Page 69: ...sing a cable with a 3 5mm mono plug on each end Trigger Input number 1 of the is the jack to the upper right corner of the IR Switcher PCB Trigger In 1 IR Switcher to the Trigger Output number 1 of the MCA C5 Trigger In 2 IR Switcher to the Trigger Output number 2 of the MCA C5 Trigger In 3 IR Switcher to the Trigger Output number 3 of the MCA C5 Trigger In 4 IR Switcher to the Trigger Output numb...

Page 70: ... the RSS Source Selector s number 7 red and white jacks Connect the Audio Source Output number 8 R L of the MCA C5 to the RSS Source Selector s number 8 red and white jacks 28 Connect a cable from the RCK J9 to this RSS J50 This is Source 1 8 29 Use a female header that plugs into the male header of RCK J9 For the female header solder each Cat5e wire as follows Pin 1 to Brown Pin 2 to Brown White ...

Page 71: ...the Speaker Selector and each zone of the MCA C5 38 Connect J1 Speaker Selector to Zone 1 Speaker Output MCA C5 Connect J6 Speaker Selector to Zone 2 Speaker Output MCA C5 Connect J9 Speaker Selector to Zone 3 Speaker Output MCA C5 Connect J12 Speaker Selector to Zone 4 Speaker Output MCA C5 Connect J15 Speaker Selector to Zone 5 Speaker Output MCA C5 Connect J18 Speaker Selector to Zone 6 Speaker...

Page 72: ... C5 4 Set the Controller ID Switch of the MCA C5 to Position 1 5 Turn on the MCA C5 6 Watch for Found New Hardware balloon to display near the Task Bar Continue to Step 7 7 Wait until all MDK C5 keypads momentarily illuminate displaying Controller Detected information and then go dark 8 Continue by performing the Install USB PID section MCA C5 Test Procedure Rev 1 5 Page 30 of 78 ...

Page 73: ...Russound USB Serial Interface in present in COM Port continue by performing the Ethernet Port section 2 Open Mprog3 0a Click File then Open to display the Open dialog box Select and open the USB Serial ept file Mprog will display the following The Product Description window will display Russound USB Serial Interface MCA C5 Test Procedure Rev 1 5 Page 31 of 78 ...

Page 74: ...dow 4 Close Mprog3 0a Turn off the MCA C5 and wait at least 3 seconds Turn on the MCA C5 5 The Russound Serial Interface displays momentarily The Found New Hardware Wizard displays Select the Install from a list or specific location and click next Russound Personnel only can choose automatically MCA C5 Test Procedure Rev 1 5 Page 32 of 78 ...

Page 75: ...location in search box Navigate to the Russound USB Driver location via the Browse button 7 Click the Continue Anyway button in the Hardware Installation dialog 8 The Russound USB Serial Interface install dialog shows progress on left then the Completing the Found New Hardware dialog displays Click the Finish button MCA C5 Test Procedure Rev 1 5 Page 33 of 78 ...

Page 76: ...ound Personnel only can choose automatically 10 The Found New Hardware Wizard dialog continues to install driver Select Search for the best driver in these locations Place a check mark in the Include this location in search box Navigate to the Russound USB Driver is location via the Browse button Click the Next button MCA C5 Test Procedure Rev 1 5 Page 34 of 78 ...

Page 77: ... USB Serial Interface install dialog shows progress on left The Completing the Found New Hardware dialog displays Then click the Finish button 13 The Found New Hardware balloon stating Your new hardware is ready to use will display momentarily MCA C5 Test Procedure Rev 1 5 Page 35 of 78 ...

Page 78: ...terface COM4 is listed Your COM port number may be different Note The COM Port number can be different on your computer Which means it may not be listed as COM4 This is ok Russound USB Serial Interface must be listed 15 Continue by performing the Ethernet Port section MCA C5 Test Procedure Rev 1 5 Page 36 of 78 ...

Page 79: ...o the MCA C5 serial Interface RS232 port 2 Open the RNET Version Reader v1 01 02 obtained from Russound 3 Set each button on RNET Version Reader GUI to match the left picture 4 Left click the Get Product Info button 5 Product Name displays MCA C5 Firmware Version displays the firmware version loaded Bootloader Versoin displays the bootloader version 6 Confirm with Russound SQA that the current ver...

Page 80: ...e 8 Left click the Get Product Info button 9 Product Name displays MCA C5 Firmware Bootloader Versions displays the firmware version loaded 10 Click the Clear button on RNET Version Reader v1 01 02 11 Disconnect the RJ45 cable connected to the Link In of the MCA C5 This cable goes to the RCK Connect the RJ45 cable going to the IR switcher to the Link Out jack 12 Perform the same test Steps 7 9 wit...

Page 81: ...to be certain 3 Click the Connect All button in the Connection Pool of RVCLIScripter 4 Both Ports of the Connection Pool will display disconnect buttons showing Scripter has connected to the MCA C5 5 Left click once to select the AM FM Tuner script Click the Test All button 6 The following dialog will display Press the space bar MCA C5 Test Procedure Rev 1 5 Page 39 of 78 ...

Page 82: ...be displayed above the tuning dial There could also be other information below the tuning dial 12 RDS reception is confirmed when something else besides the tuning dial is present that represents the station or what is being transmitted This could also be traffic related information 13 The following dialog will display Read the description below before pressing the space bar Once you begin this te...

Page 83: ...audio 21 Select the FM dial again by repeating Steps 15 17and select FM 22 Unplug the FM Antenna 23 Press the Russound button on the SRC2 Remote control Press the Stop button on the SRC2 Remote control 24 The word Seek will display on the MDK C5 with the FM antenna unplugged Plug in the FM Antenna 25 When the FM Dial stops on the next good station proves the Tuned signal of the AM FM tuner tests o...

Page 84: ...et the switch to position 1 When the number 1 displays in the logging window set the switch to position 2 You will turn the switch 8 times back to position 1 waiting for each number to display This test passes when you see the following display 4 Press the space bar since to start the next group 5 Continue to the MAC Address script Note Each time a new test starts the Logging window will clear MCA...

Page 85: ...nfirm the MAC address matches the label on the gift box 3 Press the space bar since to start the next group 4 Continue to the Enable Sources script Enable Sources 1 Press the space bar at the Enable Sources dialog 2 Press the space bar to start the next group Zone 1 3 Continue to the Zone 1 script MCA C5 Test Procedure Rev 1 5 Page 43 of 78 ...

Page 86: ...testing 4 Press the space bar at the Bass 100 Zone X dialog X Zone being tested Bass will increase in both speakers Check that no distortion is viewed on the oscilloscope 5 Press the space bar at the Bass 50 Zone X dialog X Zone being tested Bass will decrease in both speakers Check that no distortion is viewed on the oscilloscope Important Be aware that X Zone being tested This will apply to the ...

Page 87: ...ncrease in both speakers Check that no distortion is viewed on the oscilloscope 9 Press the space bar at the Loud Off Zone X dialog Loudness will decrease in both speakers Check that no distortion is viewed on the oscilloscope 10 Press the space bar at the Bal Right Zone X dialog Only the right channel speaker will be heard Check that no distortion is viewed on the oscilloscope 11 Press the space ...

Page 88: ...eard Then when the MDK C5 changes source that the sound is heard Each source when sound is present will be heard in both speakers Each source when sound is present sound is free of distortion The All Sources Zone X test is complete when two things occur a Source 1 is displayed on the MDK C5 and sound is present b The next test dialog Auto Routed IR Zone X is displayed 14 Set the SRC2 to emit Sony ...

Page 89: ...ill illuminate for approx 1 second of the 1 5 second between each source change b Two source LED s can t be illuminated for 1 0 second between each source change Same thing applies to the Link LED s c After the passing Sources 1 6 Sources 7 8 will repeat on Source 1 and 2 of the IR Switcher PCB and then will stop on Source 1 d Source 7 of the IR Switcher PCB will remain illuminated while you hold ...

Page 90: ...b No distortion is viewed on the oscilloscope 18 Continue to Zone 2 8 scripts Zone 2 8 1 Continue pressing the space bar until Zone 2 through Zone 8 is tested 2 While progressing through Zone 2 the tests will be identical to the Zone 1 section 3 Test Zones 2 8 while referring to Zone 1 section replacing the X in each line of each test with the Zone number being tested 4 Press the space bar to star...

Page 91: ...t Once the space bar is pressed Source 1 is selected 4 You will hear audio R L channel from the speakers You will see undistorted audio R L channel on the oscilloscope 5 After two seconds Source 2 will be selected then each source will be selected which you can monitor for 2 seconds until the next source is selected All sources 1 through 8 will be tested in this manner The Automatic Audio Source L...

Page 92: ... number 2 Immediately move the RCA cable connect to Audio Source Connections OUT number 2 jack and move to Audio Source Connections OUT number 3 jack 10 You will hear audio R L channel from the speakers This sequence will be repeated from Source 2 to Source 8 Output then finish by returning to Source 1 The Automatic Audio Source Loop Test passes when the following occurs a You have moved the RCA c...

Page 93: ...tions Out number 2 Plug this same R L audio cable into the number 3 ASC OUT jacks You will hear and view undistorted audio from the Audio Source Connections Out jack number 2 of the MCA C5 16 Repeat this process from Source 1 to Source 12 The Manual Audio Source Loop Test passes when the following occurs a You have moved the RCA cable from Source 1 through Source 12 and observed the following cond...

Page 94: ...both speakers will slightly decrease as you adjust CCW Listen for undistorted audio from both speakers No distortion is viewed on the oscilloscope 6 The Zone Paging test has passed when the following occurs a Adjust the Paging Audio Gain Control to its min and max range b The audio from both speakers will slightly increase as you adjust clockwise c The audio from both speakers will slightly decrea...

Page 95: ...audio will slightly decrease as you adjust CCW You should hear undistorted sound from one speaker only while viewing the audio for distortion on the oscilloscope 6 Press the space bar at the Page Loop Off script 7 Adjust the Paging Audio Gain Control to its min and max range The audio will have no change as you adjust the control You should hear undistorted sound from one speaker only while viewin...

Page 96: ...rned off 4 You will observe all LED s on the right column go dark 5 Trigger Output number 1 will turn on for 1 5 seconds 6 Trigger 1 11 4 will register on the IR Switcher PCB display 7 Trigger Output number 1 will turn off for 1 5 seconds 8 Trigger 1 00 0 will register on the IR Switcher PCB display 9 Trigger Output number 2 will turn on for 1 5 seconds 10 Then Trigger 2 11 4 will register on the ...

Page 97: ...mber 7 24 Connect a cable with 3 5mm plugs on each end from Trigger Output number 7 to Page Trigger In jacks 25 Connect another cable with 3 5mm plugs on each end from Trigger Output number 8 to 12VDC Trigger In jacks 26 Press the space bar at the HT and Page Trigger In script 27 The RVCLIScripter Logging window will display the following 28 This test has passed when the following conditions have ...

Page 98: ...You should be hearing audio from the DVD player If not click the Send button next to the E 193 0 0 0 0 command Click the Clear button below the Logging window 5 Click the Send button three times next to the R 7 0 0 6 3 4 0 0 command 6 The logging window will display the following Line 1 returned value of 1 Ignore the first click Line 3 and 5 returned a value of 0 indicating active Audio Sensing So...

Page 99: ...io Sensing has passed the test 8 Click the Send button next to the E 193 0 0 0 1 command Sound will be heard from the speakers Click the Clear button below the Logging window Click the Send button three times next to the R 7 0 0 6 3 4 1 0 command Press and release the S button on the RCK The RCK display shows Zone 1 Source 3 Sound will not be heard from the speakers Click the Send button twice nex...

Page 100: ... Click the Send button next to the E 193 0 0 0 3 command Sound will be heard from the speakers Click the Clear button below the Logging window Click the Send button three times next to the R 7 0 0 6 3 4 3 0 command Press and release the S button on the RCK The RCK display shows Zone 1 Source 5 Sound will not be heard from the speakers Click the Send button twice next to the R 7 0 0 6 3 4 3 0 comma...

Page 101: ...tates from Zero to 1 this indicates Source 5 Audio Sensing has passed the test 13 Click the Send button next to the E 193 0 0 0 5 command Sound will be heard from the speakers Click the Clear button below the Logging window Click the Send button three times next to the R 7 0 0 6 3 4 5 0 command Press and release the S button on the RCK The RCK display shows Zone 1 Source 7 Sound will not be heard ...

Page 102: ...tates from Zero to 1 this indicates Source 7 Audio Sensing has passed the test 15 Click the Send button next to the E 193 0 0 0 7 command Sound will be heard from the speakers Click the Clear button below the Logging window Click the Send button three times next to the R 7 0 0 6 3 4 7 0 command Press and release the S button on the RCK The RCK display shows Zone 1 Source 9 Sound will not be heard ...

Page 103: ...ton three times next to the R 7 0 0 6 1 0 4 command Line 1 may return a value of 1 Ignore the first click Line 3 will return a value of 0 Press the S button on the RCK to display Zone 1 Source 9 Click the Send button twice next to the R 7 0 0 6 1 0 4 command When the Logging Window changed states from Zero to 1 this indicates Page Sensing has passed the test 18 Continue by performing the Front Pan...

Page 104: ...ue window Expand the Front Panel LED script Right click the Front Panel LED script and left click Load Test and Send 3 Zone 1 LED will go dark 4 One second later Zone 2 LED go dark 5 This sequence will repeat for Zones 3 4 5 6 7 and 8 6 This test has passed when all Green LED s go dark one at a time 7 Continue by performing the UEI and Learned IR Test script MCA C5 Test Procedure Rev 1 5 Page 62 o...

Page 105: ... the MCA C5 will blink Note Once the LED begins blinking the MCA C5 is in the Learn IR mode The RED will blink for a few seconds then stop 8 Press the Number 5 on the SRC2 Remote Control You had earlier set this Remote control for Sony IR codes Any Sony TV remote should work also 9 The IR talk back LED will stop blinking once the command is stored 10 Click the Send button next to the command 11 Th...

Page 106: ...OK button and the Tuner Dial will display 12 After 7 seconds all MDK C5 Keypads will go dark 13 Zone 1 MDK C5 will illuminate and display the FM dial set at 99 5 You should hear undistorted sound from Zone 1 Check both channels are present with the oscilloscope and speakers All other MDK C5 Keypads will be off dark After approximately 3 seconds Zone 1 MDK C5 will be off dark 14 Zone 2 will illumin...

Page 107: ... the Speaker cable to the Speaker Outputs number 1 of the MCA C5 11 Press the Power button on the Zone 1 MDK C5 Keypad 12 Zone 1 MDK C5 Keypad will illuminate and display the FM dial set at 99 5 All other Zones MDK C5 Keypads will be off dark Raise and Lower the volume on the Zone 1 MDK C5 Keypad You will hear and view undistorted tuner Audio from the speakers Press the Power button to turn off th...

Page 108: ...e 16 Remove the speaker cable from the MCA C5 and plug it into the R235LS Spk A jack Note If any Zones Speaker does not produce audio it is possible the Audio Amplifier mute cables are not connected properly There are 6 cables each cable is a two wire black and red color cable going from the Expansion Card to the Audio Output PCB Check each cable is plugged into the correct connectors 17 Continue ...

Page 109: ... will keep you settings in RVCLIScripter the same once you test another MCA C5 4 If you don t uninstall the Russound USB Serial Interface port the next MCA C5 tested will require you to change the Connection Pool settings in RVCLIScripter 5 Continue by performing the Factory Initialization Test section MCA C5 Test Procedure Rev 1 5 Page 67 of 78 ...

Page 110: ... OK button on the MDK C5 7 Only Source 12 and then AM FM tuner frequency will be displayed 8 The FM frequency will be 87 7 9 Factory Initialization is complete 10 Continue to Factory Settings prior to Shipping 11 Continue by performing the Factory Settings prior to Shipping Factory Settings prior to Shipping 1 Set the following controls to the following Controller ID switch to 1 AC240V AC100V swit...

Page 111: ...Appendix Figure 1 RCK and RSS rear view with proper cable connections MCA C5 Test Procedure Rev 1 5 Page 69 of 78 ...

Page 112: ...RSS close up with Source numbers labeled RCK close up with Keypad numbers labeled MCA C5 Test Procedure Rev 1 5 Page 70 of 78 ...

Page 113: ...Led blinks with Sony key pressed on remote Depends on active source IR Switcher PCB Sources MCA C5 Test Procedure Rev 1 5 Page 71 of 78 ...

Page 114: ...J37 J50 J6 J3 J5 Source 9 12 Selection RSS 1 Used as Source Selector RSS 2 Used as Zone Selector Zone 1 6 Selection Source 1 8 Selection RCK and RSS connections for Zone and Source Tests MCA C5 Test Procedure Rev 1 5 Page 72 of 78 ...

Page 115: ...pwr J37 J50 J6 J3 J5 Source 1 8 Selection Source 9 12 Selection Zone 1 6 Selection Used as Speaker Selector J10 J9 J11 RSS 3 Used as Source Selector For Loops RCK and RSS connections for Source Loop and Speaker Tests MCA C5 Test Procedure Rev 1 5 Page 73 of 78 ...

Page 116: ...is a list of each processor and what part of the Erase Target items that need changed Main change the Erase Target Keypad ID to 127 Tuner change the Erase Target Port ID to 125 Keypad Change the Port ID for the Zone you are in then just move the programming cable assuming you have more than I keypad connected to the MCA C5 Port 0 is Zone 1 MDK C5 Port 1 is Zone 2 MDK C5 Port 2 is Zone 3 MDK C5 Por...

Page 117: ...evision Summary Initial 1 11 25 08 First draft John G 1 1 12 01 08 First revision John G 1 2 12 05 08 Second revision John G 1 3 12 31 08 Third revision John G 1 4 1 27 09 Fourth revision John G 1 5 2 12 09 Fifth revision John G MCA C5 Test Procedure Rev 1 5 Page 75 of 78 ...

Page 118: ... Adds another RSS and R235LS to automatically test Audio Source Loop Adds a Speaker Selector PCB to automatically test the Speaker Outputs Page 19 Initial Test Setup Added a Speaker Selector to Automate Speaker Output testing Page 21 RS485 Test of Link Port With the addition of a DB9 Switch you can easily switch to the RNET PCB Page 23 AM FM Tuner Zone 1 is tested only No need to watch the volume ...

Page 119: ...SS with a second R235LS or b Automatic using Zone 1 Line Output or c Manual Test Page 35 Zone Paging Test Zone 1 Paging only Page 37 Triggers Turn off time reduced to 1 5 seconds to speed up test time Page 45 Front Panel LED Observe that all Green LED s go dark one at a time at a 1 second interval Page 49 Factory Initialization Test Front Panel LED blinks continuously when Init is complete MCA C5 ...

Page 120: ...elopment Toolkit 4 01 You create an MCA C5 Boot Loader and MCA C5 Tuner Workspace from scratch We have found that copying workspaces the way it was done with the previous test procedure may not work Page 24 AM FM Tuner Step 21 to 25 Adds FM Seek test Section 4 Installs MProg3 0a Section 14 Installs a USB PID Section 5 Installs RNET Version Reader v1 01 02 Bootloader Versions can be displayed now C...

Page 121: ...Zone 5 Zone 6 Zone 7 Zone 8 Power LED UEI Talkback USB R1 0 ohms R1 0 ohms D5 D5 1 2 D2 D2 1 2 D9 D9 1 2 J3 J3 1 2 3 4 H4 MTG H4 MTG 1 U1 S6289 U1 S6289 3 3 1 1 2 2 ESD4 ESD4 D6 D6 1 2 ESD3 ESD3 J2 J2 1 2 3 4 5 H3 MTG H3 MTG 1 D3 D3 1 2 ESD2 ESD2 ESD1 ESD1 D10 D10 1 2 D7 D7 1 2 J1 J1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 H2 MTG H2 MTG 1 C1 0 1uF C1 0 1uF D4 D4 1 2 H1 MTG H1 MTG 1 D8 D8 1 2 D1 D1 1 2...

Page 122: ... SCJ351P00ZS0B00G 21 25 1 5 R14 4 7K R14 4 7K 1 2 R5 4 7K R5 4 7K 1 2 Q10 MMBT3904LT1 Q10 MMBT3904LT1 1 3 2 Q4 MMBT3904LT1 Q4 MMBT3904LT1 1 3 2 J5 SCJ351P00ZS0B00G J5 SCJ351P00ZS0B00G 21 25 1 5 R13 4 7K R13 4 7K 1 2 R3 4 7K R3 4 7K 1 2 R35 1 5K R35 1 5K 1 2 R32 1 5K R32 1 5K 1 2 R27 4 7K R27 4 7K 1 2 R6 4 7K R6 4 7K 1 2 R30 1K R30 1K 1 2 J8 SCJ351P00ZS0B00G J8 SCJ351P00ZS0B00G 21 25 1 5 Q20 MMBT39...

Page 123: ... R43 10R R43 10R Q27 2N3904 Q27 2N3904 Q26 2N3904 Q26 2N3904 R45 10R R45 10R R38 1 5K R38 1 5K Q25 2N3904 Q25 2N3904 R46 1 5K R46 1 5K J15 Conn_Top_2_5mm_2pin_ST J15 Conn_Top_2_5mm_2pin_ST 1 2 Q24 2N3904 Q24 2N3904 R47 10R R47 10R J14 Conn_Top_2_5mm_2pin_ST J14 Conn_Top_2_5mm_2pin_ST 1 2 J13 Conn_Top_2_5mm_2pin_ST J13 Conn_Top_2_5mm_2pin_ST 1 2 R36 1 5K R36 1 5K J12 Conn_Top_2_5mm_2pin_ST J12 Conn...

Page 124: ...T_VAR_SEL ZONE_2_AUDIO_OUT_VAR_SEL ZONE_3_AUDIO_OUT_VAR_SEL ZONE_4_AUDIO_OUT_VAR_SEL ZONE_5_AUDIO_OUT_VAR_SEL ZONE_6_AUDIO_OUT_VAR_SEL ZONE_7_AUDIO_OUT_VAR_SEL ZONE_8_AUDIO_OUT_VAR_SEL AUDIO_SENSE_ADDA AUDIO_SENSE_ADDB AUDIO_SENSE_ADDC PAGE_SENSE AUDIO_SENSE LOOP_OUT_8_RIGHT_PAGE AUDIO_IN AUDIO_IN_1_RCA AM_FM_TUNER Zone_LED_1 Zone_LED_2 Zone_LED_3 Zone_LED_4 Zone_LED_5 Zone_LED_6 Zone_LED_7 Zone_L...

Page 125: ... 1 RE 2 DE 3 DI 4 GND 5 A 6 B 7 VCC 8 C7 0 1uF 50V C7 0 1uF 50V 1 2 C3 1nF C3 1nF 1 2 C17 1nF C17 1nF 1 2 J3 CON9 J3 CON9 1 2 3 4 5 6 7 8 9 10 11 Q1 MMBT3904LT1 Q1 MMBT3904LT1 B C E ESD11 SPARK GAP ESD11 SPARK GAP ESD5 SPARK GAP ESD5 SPARK GAP ESD8 SPARK GAP ESD8 SPARK GAP ESD9 SPARK GAP ESD9 SPARK GAP ESD3 SPARK GAP ESD3 SPARK GAP ESD6 SPARK GAP ESD6 SPARK GAP ESD1 SPARK GAP ESD1 SPARK GAP ESD10 ...

Page 126: ...1 A13 22 VSS3 23 A12 24 VCC2 25 A11 26 A10 27 A9 28 A8 29 A7 30 A6 31 VSS4 32 A5 33 A4 34 A3 35 A2 36 A1 37 A0 38 EMLE 39 PM3 40 PM4 41 DRVCC 42 USD 43 USD 44 DRVSS 45 VBUS 46 MD_CLK 47 VSS5 48 P20 PO0 TIOCA3 TIOCB3 TMRI0 SCK0 IRQ8 A 49 VCC3 50 P21 PO1 TIOCA3 TMCI0 RXD0 IRQ9 A 51 P22 PO2 TIOCC3 TMO0 TXD0 IRQ10 A 52 P23 IRQ11 A 53 P24 SCK1 54 P25 PO5 TIOCA4 TMCI1 RXD1 55 P30 TIOCA0 56 P31 TIOCA0 57...

Page 127: ... TSOP54 U17 MT48LC16M16 TSOP54 DQ0 2 DQ1 4 DQ2 5 DQ7 13 BA0 20 BA1 21 A10 22 A0 23 A11 35 CKE 37 CLK 38 DQMH 39 DQ8 42 DQ9 44 DQ10 45 DQ11 47 DQ12 48 DQ3 7 DQ4 8 DQ5 10 DQ6 11 DQML 15 WE 16 CAS 17 RAS 18 CS 19 A1 24 A2 25 A3 26 A4 29 A5 30 A6 31 A7 32 A8 33 A9 34 DQ13 50 DQ14 51 DQ15 53 VDD 1 VDD 14 VDD 27 VDDQ 3 VDDQ 9 VDDQ 43 VDDQ 49 VSSQ 6 VSSQ 12 VSSQ 46 VSSQ 52 VSS 28 VSS 41 VSS 54 U16C 74HC0...

Page 128: ...DB sh3 AUDIO_SENSE_ADDC sh3 IIC_CLK sh2 3 11 UEI_IR_IN sh12 AMP_MUTE_1 sh3 AMP_MUTE_2 sh3 AMP_MUTE_3 sh3 AMP_MUTE_4 sh3 AMP_MUTE_5 sh3 AMP_MUTE_6 sh3 PAGE_SENSE sh3 Stereo sh10 Tuned sh10 Data_from_Tuner sh10 RDS_DATA sh10 RDS_CLK sh10 Data_to_Tuner sh10 Tuner_Clk sh10 Tuner_CE sh10 POWER_LED_OUT sh3 Zone_LED_1 sh3 Zone_LED_2 sh3 Zone_LED_3 sh3 Zone_LED_4 sh3 Zone_LED_5 sh3 Zone_LED_6 sh3 Zone_LED...

Page 129: ...me Theater In Page Trigger R38 1K R38 1K 1 2 D7 S1BB 13F D7 S1BB 13F A K R34 4 7K R34 4 7K 1 2 Q8 MMBT3904LT1 Q8 MMBT3904LT1 B C E R41 1 5K R41 1 5K 1 2 R40 1 5K R40 1 5K 1 2 R39 1K R39 1K 1 2 R37 1 5K R37 1 5K 1 2 Q3 2N3906 Q3 2N3906 C B E Q5 MMBT3906LT1 Q5 MMBT3906LT1 B E C Q6 MMBT3904LT1 Q6 MMBT3904LT1 B C E Q7 MMBT3906LT1 Q7 MMBT3906LT1 B E C R42 1K R42 1K 1 2 D6 S1BB 13F D6 S1BB 13F A K R35 1...

Page 130: ...Q10 MMBT3904LT1 B C E D28 1N4148 D28 1N4148 A K R60 4 7K R60 4 7K 1 2 R63 4 7K R63 4 7K 1 2 D10 1N4148 D10 1N4148 A K D15 1N4148 D15 1N4148 A K D12 1N4148 D12 1N4148 A K R51 330 1 2 Watt R51 330 1 2 Watt 1 2 R57 330 1 2 Watt R57 330 1 2 Watt 1 2 D21 1N4148 D21 1N4148 A K D23 1N4148 D23 1N4148 A K D27 1N4148 D27 1N4148 A K R43 4 7K R43 4 7K 1 2 R50 4 7K R50 4 7K 1 2 R56 4 7K R56 4 7K 1 2 R46 1K R46...

Page 131: ...nF 1 2 C75 1nF C75 1nF 1 2 R84 4 7K R84 4 7K 1 2 C64 1nF C64 1nF 1 2 ESD26 SPARK GAP ESD26 SPARK GAP C66 1nF C66 1nF 1 2 R81 330 1 2 Watt R81 330 1 2 Watt 1 2 J9F KINSUN_3012 08 J9F KINSUN_3012 08 1 F1 2 F2 3 F3 4 F4 5 F5 6 F6 7 F7 8 F8 R75 330 1 2 Watt R75 330 1 2 Watt 1 2 ESD19 SPARK GAP ESD19 SPARK GAP J9C KINSUN_3012 08 J9C KINSUN_3012 08 1 C1 2 C2 3 C3 4 C4 5 C5 6 C6 7 C7 8 C8 C74 1nF C74 1nF...

Page 132: ... 1 2 Watt R105 330 1 2 Watt 1 2 ESD45 SPARK GAP ESD45 SPARK GAP R111 330 1 2 Watt R111 330 1 2 Watt 1 2 ESD51 SPARK GAP ESD51 SPARK GAP R110 1K R110 1K 1 2 ESD37 SPARK GAP ESD37 SPARK GAP ESD59 SPARK GAP ESD59 SPARK GAP F8 MINISMDC050 F8 MINISMDC050 1 2 J9B KINSUN_3012 08 J9B KINSUN_3012 08 1 B1 2 B2 3 B3 4 B4 5 B5 6 B6 7 B7 8 B8 F6 MINISMDC050 F6 MINISMDC050 1 2 ESD38 SPARK GAP ESD38 SPARK GAP ES...

Page 133: ...J10 CKM3961WV 4P 1 2 3 4 R116 4 70K R116 4 70K C93 22uF C93 22uF 1 2 C101 0 022uF C101 0 022uF C99 10uF C99 10uF F9 SMD030F 2 F9 SMD030F 2 1 2 U26 L5973D U26 L5973D VREF 6 VCC 8 SYNC 2 COMP 4 OUT 1 INH 3 GND 7 FB 5 C102 47pF C102 47pF C98 0 1uF C98 0 1uF U27 LD1086V33 U27 LD1086V33 In Out Gnd R114 100R R114 100R C94 22uF C94 22uF 1 2 C100 220pF C100 220pF L3 47uH L3 47uH D29 20BQ030 D29 20BQ030 C9...

Page 134: ...R122 4 7K J11 CON5 J11 CON5 1 2 3 4 5 U28 HD64F36079 U28 HD64F36079 P1 0 TMOW 23 P1 1 PWM 24 P1 2 25 P1 4 IRQ0 51 P1 5 IRQ1 52 P1 6 IRQ2 53 P1 7 IRQ3 54 P2 0 SCK3 44 P2 1 RXD 45 P2 2 TXD 46 P2 3 47 P2 4 31 P3 0 58 P3 1 57 P3 2 56 P3 3 55 P3 4 15 P3 5 16 P3 6 17 P3 7 18 PB0 AN0 62 PB1 AN1 61 PB2 AN2 60 PB3 AN3 59 PB4 AN4 63 PB5 AN5 64 PB6 AN6 1 PB7 AN7 2 P6 0 FTIOA0 36 P6 1 FTIOB0 34 P6 2 FTIOC0 33...

Page 135: ...m Mode CR1220 Q27 MMBT3904LT1 Q27 MMBT3904LT1 B C E R131 4 7K R131 4 7K 1 2 C113 0 1uF 50V C113 0 1uF 50V 1 2 C114 12pF C114 12pF 1 2 U31D 74HC08 U31D 74HC08 12 13 11 U31C 74HC08 U31C 74HC08 9 10 8 R132 4 7K R132 4 7K 1 2 U32 ISL1208 U32 ISL1208 X1 1 X2 2 VBATT 3 GND 4 SDA 5 SCL 6 IRQ 7 VDD 8 B1 B1 1 2 3 C115 12pF C115 12pF 1 2 R130 4 7K R130 4 7K 1 2 MT1 MTHOLE3 5MM MT1 MTHOLE3 5MM 1 1 R129 10K R...

Page 136: ... 7 INT9 8 P1 0 9 P1 1 10 P1 2 11 P1 3 12 P1 4 13 P1 5 14 P1 6 15 P1 7 16 P0 0 INT0 17 P0 1 INT1 18 P0 2 INT2 19 P0 3 INT3 20 P0 4 INT4 21 P0 5 INT4 22 P0 6 INT4 23 P0 7 INT4 24 P2 0 INT5 25 P2 1 INT6 26 P2 2 INT7 27 P2 3 INT8 28 P2 4 INT9 29 P3 0 30 P3 1 31 VDD 32 R140 1K R140 1K 1 2 C11933pF C11933pF 1 2 R138 1k R138 1k 1 2 Q29 MMBT3906LT1 Q29 MMBT3906LT1 B E C C118 2 2uF C118 2 2uF 1 2 R141 1k R...

Page 137: ...93C46 CS 1 CLK 2 DI 3 DO 4 VSS 5 ORG 6 NC 7 VCC 8 ESD62 SPARK GAP ESD62 SPARK GAP C131 0 1uF 50V C131 0 1uF 50V 1 2 C123 0 1uF 50V C123 0 1uF 50V 1 2 C126 33pF C126 33pF 1 2 R149 100K R149 100K 1 2 R146 27 Ohm R146 27 Ohm 1 2 C129 0 1uF 50V C129 0 1uF 50V 1 2 J17 CON4 J17 CON4 1 2 3 4 Q30 MMBT3904LT1 Q30 MMBT3904LT1 B C E R148 10K R148 10K 1 2 U36 FT232BL U36 FT232BL EESK 1 EEDATA 2 VCC 3 RESET 4 ...

Page 138: ...603 R150 49 9 1 R0603 R150 49 9 1 R0603 C138 0 1UF C0603 C138 0 1UF C0603 R153 75 1 R0603 R153 75 1 R0603 R151 75 1 R0603 R151 75 1 R0603 R155 49 9 1 R0603 R155 49 9 1 R0603 C46 100UF 16V CE5MM C46 100UF 16V CE5MM R152 49 9 1 R0603 R152 49 9 1 R0603 R156 49 9 1 R0603 R156 49 9 1 R0603 Y6 25 MHz Y6 25 MHz 1 2 C48 0 01UF 2KV C0603 C48 0 01UF 2KV C0603 R160 330R R160 330R 1 2 C142 220UF 16V CE5MM C14...

Page 139: ... OSC_OUT 14 VCC U1 HEF4047 C3 470uF 100V C4 470uF 100V C8 470uF 100V C9 470uF 100V 1 2 C11 100nF 1 2 C12 220pF 1 2 R8 2 2K 1 2 R1 100 C13 470uF 100V C14 470uF 100V 1 2 R7 10 1 2 R6 10 1 2 R10 10 1 2 R11 10 C15 100uF 16V J3 1 J3 2 C26 0 1uF 1 MT3 MTHOLE3_5MM C27 100uF 16v C28 100uF 16v C29 01uF 50v C30 0 1uF 50v 1 IN 2 GND 3 OUT U2 L7809CD2T 1 2 C16 100nF 1 1 2 2 3 3 4 4 J4 CON4 L3 50V 7A 1 2 C17 1...

Page 140: ...CDT 1 2 R42 1 0k 1 2 R43 1 0k C54 10uF C55 10uF 1 2 R44 100 0k 1 2 R45 100 0k C56 10uF C57 10uF 1 2 R46 100 0k 1 2 R47 100 0k 6 5 7 U7 B TS464CDT C58 10uF 1 2 R48 10 0k 1 2 R49 100 0k 2 3 1 U7 A TS464CDT C59 10uF 1 2 R50 10 0k 1 2 R51 100 0k C60 0 1uF C61 1uF 1 2 R52 100 0k 1 2 R53 100 0k 9 10 8 U7 C TS464CDT 13 12 14 U7 D TS464CDT 1 2 R54 1 0k 1 2 R55 1 0k C62 10uF C63 10uF 1 2 R56 100 0k 1 2 R57...

Page 141: ... C TS464CDT 13 12 14 U10 D TS464CDT 1 2 R72 1 0k 1 2 R95 1 0k C86 10uF C87 10uF 1 2 R96 100 0k 1 2 R97 100 0k C88 10uF C89 10uF 1 2 R98 100 0k 1 2 R99 100 0k 6 5 7 U11 B TS464CDT C90 10uF 1 2 R100 10 0k 1 2 R101 100 0k 2 3 1 U11 A TS464CDT C91 10uF 1 2 R102 10 0k 1 2 R103 100 0k C92 0 1uF C93 1uF 1 2 R104 100 0k 1 2 R105 100 0k 9 10 8 U11 C TS464CDT 13 12 14 U11 D TS464CDT 1 2 R106 1 0k 1 2 R107 1...

Page 142: ... C117 0 1uF C118 1uF C119 0 1uF 50v C120 3 3uF 16v 11 A 10 B 9 C 6 INH 12 IOAX 13 IOAY 2 IOBX 1 IOBY 5 IOCX 3 IOCY 14 AX AY 15 BX BY 4 CX CY 16 V 8 GND 7 V U81 ISL84053 C121 0 1uF C122 1uF LEFT_AUDIO_IN_1_BUF LEFT_AUDIO_IN_2_BUF LEFT_AUDIO_IN_3_BUF LEFT_AUDIO_IN_4_BUF LEFT_AUDIO_IN_5_BUF LEFT_AUDIO_IN_6_BUF LEFT_AUDIO_IN_7_BUF LEFT_AUDIO_IN_8_BUF RIGHT_AUDIO_IN_1_BUF RIGHT_AUDIO_IN_2_BUF RIGHT_AUD...

Page 143: ... D C B A C D B A AUDIO_SENSING 2 3 1 U15 A LM393AH 6 5 7 U15 B LM393AH 1 2 R139 47K 1 2 R140 1K 1 2 R141 270K C107 01uF 1 2 R142 3 3K D5 LL4148 1 2 R143 270K 1 2 R144 9 1K C108 01uF 1 2 R145 1Meg C109 0 1uF 1 2 R146 1 8K 1 2 R147 220K C110 0 1uF C111 1uF D6 BZX84C3V0 7 F C112 001uF 2 3 1 U101 A TS462CDT 1 2 R505 220K 1 2 R506 220K 1 2 R507 220K 1 2 R508 220K AN_ 9V AGND AN_ 9V AGND AUDIO_SGNL_SENS...

Page 144: ...ONE3_AUDIO_OUT_PWR_AMP_L ZONE3_AUDIO_OUT_PWR_AMP_R ZONE_3_AUDIO_FIXED_L ZONE_3_AUDIO_FIXED_R ZONE_3_AUDIO_VAR_L ZONE_3_AUDIO_VAR_R 4 5V_OUT_3 PRE AMP_3 SHEET 11 2 3 1 U21 A TS462CDT 6 5 7 U21 B TS462CDT OSC ZONE2_AUDIO_OUT_PWR_AMP_L ZONE2_AUDIO_OUT_PWR_AMP_R AMP2_LEFTOUT_POS AMP2_RIGHTOUT_POS AMP2_LEFTOUT_NEG AMP2_RIGHTOUT_NEG MODE2 AMP2_AUDIOIN_GND STEREOAMP2 SHEET 16 OSC ZONE3_AUDIO_OUT_PWR_AMP_...

Page 145: ...T_4 PRE AMP_4 SHEET 12 OSC ZONE4_AUDIO_OUT_PWR_AMP_L ZONE4_AUDIO_OUT_PWR_AMP_R AMP4_LEFTOUT_POS AMP4_RIGHTOUT_POS AMP4_LEFTOUT_NEG AMP4_RIGHTOUT_NEG MODE4 AMP4_AUDIOIN_GND STEREOAMP4 SHEET 18 OSC ZONE5_AUDIO_OUT_PWR_AMP_L ZONE5_AUDIO_OUT_PWR_AMP_R AMP5_LEFTOUT_POS AMP5_RIGHTOUT_POS AMP5_LEFTOUT_NEG AMP5_RIGHTOUT_NEG MODE5 AMP5_AUDIOIN_GND STEREOAMP5 SHEET 19 OSC ZONE6_AUDIO_OUT_PWR_AMP_L ZONE6_AUD...

Page 146: ...ED_L ZONE_7_AUDIO_FIXED_R ZONE_7_AUDIO_VAR_L ZONE_7_AUDIO_VAR_R 4 5V_OUT_7 PRE AMP_7 SHEET 26 CL_8 DI CE MUTE_8 ZONE8_AUDIO_SWITCHED_L ZONE8_AUDIO_SWITCHED_R ZONE_8_AUDIO_FIXED_L ZONE_8_AUDIO_FIXED_R ZONE_8_AUDIO_VAR_L ZONE_8_AUDIO_VAR_R 4 5V_OUT_8 PRE AMP_8 SHEET 27 CL_7 DI CE ZONE7_AUDIO_SWITCHED_L ZONE7_AUDIO_SWITCHED_R ZONE_7_AUDIO_FIXED_L ZONE_7_AUDIO_VAR_L ZONE_7_AUDIO_VAR_R ZONE_7_AUDIO_FIX...

Page 147: ... 6 NC 5 NC 4 NC 3 RCT 2 RVRIN 1 RSEL0 U25 LC75412 C134 1nF C135 1uF C136 0 33uF 1 2 R160 1 0k 1 2 R161 10 0k C137 0 1uF C138 0 1uF C139 1nF C140 1nF C141 1nF C142 1uF C143 0 33uF 1 2 R162 1 0k 1 2 R163 10 0k C144 0 1uF C145 0 1uF C146 1nF C147 1nF C148 0 033uF C149 10uF C150 10uF C151 22uF C152 0 1uF C153 3 3uF 6 5 7 U26 B TS464CDT 9 10 8 U26 C TS464CDT 1 2 R164 10 0k 1 2 R165 10 0k 1 2 R166 10 0k...

Page 148: ...C1 6 NC 5 NC 4 NC 3 RCT 2 RVRIN 1 RSEL0 U28 LC75412 C166 1nF C167 1uF C168 0 33uF 1 2 R180 1 0k 1 2 R181 10 0k C169 0 1uF C170 0 1uF C171 1nF C172 1nF C173 1nF C174 1uF C175 0 33uF 1 2 R182 1 0k 1 2 R183 10 0k C176 0 1uF C177 0 1uF C178 1nF C179 1nF C180 10uF C181 10uF C182 0 033uF C183 10uF C184 10uF C185 22uF C186 0 1uF C187 3 3uF 6 5 7 U27 B TS464CDT 9 10 8 U27 C TS464CDT 1 2 R172 10 0k 1 2 R17...

Page 149: ...C1 6 NC 5 NC 4 NC 3 RCT 2 RVRIN 1 RSEL0 U30 LC75412 C196 1nF C197 1uF C198 0 33uF 1 2 R192 1 0k 1 2 R193 10 0k C199 0 1uF C200 0 1uF C201 1nF C202 1nF C203 1nF C204 1uF C205 0 33uF 1 2 R194 1 0k 1 2 R195 10 0k C206 0 1uF C207 0 1uF C208 1nF C209 1nF C210 10uF C211 10uF C212 0 033uF C213 10uF C214 10uF C215 22uF C216 0 1uF C217 3 3uF 6 5 7 U29 B TS464CDT 9 10 8 U29 C TS464CDT 1 2 R184 10 0k 1 2 R18...

Page 150: ...C1 6 NC 5 NC 4 NC 3 RCT 2 RVRIN 1 RSEL0 U32 LC75412 C226 1nF C227 1uF C228 0 33uF 1 2 R204 1 0k 1 2 R205 10 0k C229 0 1uF C230 0 1uF C231 1nF C232 1nF C233 1nF C234 1uF C235 0 33uF 1 2 R206 1 0k 1 2 R207 10 0k C236 0 1uF C237 0 1uF C238 1nF C239 1nF C240 10uF C241 10uF C242 0 033uF C243 10uF C244 10uF C245 22uF C246 0 1uF C247 3 3uF 6 5 7 U31 B TS464CDT 9 10 8 U31 C TS464CDT 1 2 R196 10 0k 1 2 R19...

Page 151: ...C1 6 NC 5 NC 4 NC 3 RCT 2 RVRIN 1 RSEL0 U34 LC75412 C256 1nF C257 1uF C258 0 33uF 1 2 R216 1 0k 1 2 R217 10 0k C259 0 1uF C260 0 1uF C261 1nF C262 1nF C263 1nF C264 1uF C265 0 33uF 1 2 R218 1 0k 1 2 R219 10 0k C266 0 1uF C267 0 1uF C268 1nF C269 1nF C270 10uF C271 10uF C272 0 033uF C273 10uF C274 10uF C275 22uF C276 0 1uF C277 3 3uF 6 5 7 U33 B TS464CDT 9 10 8 U33 C TS464CDT 1 2 R209 10 0k 1 2 R21...

Page 152: ...C1 6 NC 5 NC 4 NC 3 RCT 2 RVRIN 1 RSEL0 U36 LC75412 C287 1nF C288 1uF C289 0 33uF 1 2 R228 1 0k 1 2 R229 10 0k C290 0 1uF C291 0 1uF C292 1nF C293 1nF C294 1nF C295 1uF C296 0 33uF 1 2 R230 1 0k 1 2 R231 10 0k C297 0 1uF C298 0 1uF C299 1nF C300 1nF C301 10uF C302 10uF C303 0 033uF C304 10uF C305 10uF C306 22uF C307 0 1uF C308 3 3uF 6 5 7 U35 B TS464CDT 9 10 8 U35 C TS464CDT 1 2 R221 10 0k 1 2 R22...

Page 153: ...2 100nF 1 2 C323 100nF 1 2 C328 100nF 1 2 C324 220pF 1 2 C319 220pF 1 2 C325 220pF 1 2 C329 220pF 1 2 C330 220pF 1 2 C331 470nF 1 2 C332 470nF 1 2 C333 470nF 1 2 C334 470nF 1 2 C335 1nF 1 2 C336 1nF 1 2 C337 1nF 1 2 C338 1nF 1 2 C339 15nF 1 2 C340 15nF 1 2 L6 33µH 1 2 L5 33µH 1 2 C341 220pF 1 2 C342 220pF 1 2 C343 470nF 1 2 C344 470nF 1 2 R240 22 1 2 R241 22 1 2 C345 100nF 1 2 C346 100nF C314 47uF...

Page 154: ...6 100nF 1 2 C357 100nF 1 2 C358 100nF 1 2 C359 220pF 1 2 C360 220pF 1 2 C361 220pF 1 2 C362 220pF 1 2 C363 220pF 1 2 C364 470nF 1 2 C365 470nF 1 2 C366 470nF 1 2 C367 470nF 1 2 C368 1nF 1 2 C369 1nF 1 2 C370 1nF 1 2 C371 1nF 1 2 C372 15nF 1 2 C373 15nF 1 2 L7 33µH 1 2 L8 33µH 1 2 C374 220pF 1 2 C375 220pF 1 2 C376 470nF 1 2 C377 470nF 1 2 R250 22 1 2 R251 22 1 2 C378 100nF 1 2 C379 100nF C380 47uF...

Page 155: ...0 100nF 1 2 C391 100nF 1 2 C392 100nF 1 2 C393 220pF 1 2 C394 220pF 1 2 C395 220pF 1 2 C396 220pF 1 2 C397 220pF 1 2 C398 470nF 1 2 C399 470nF 1 2 C400 470nF 1 2 C401 470nF 1 2 C402 1nF 1 2 C403 1nF 1 2 C404 1nF 1 2 C405 1nF 1 2 C406 15nF 1 2 C407 15nF 1 2 L9 33µH 1 2 L10 33µH 1 2 C408 220pF 1 2 C409 220pF 1 2 C410 470nF 1 2 C411 470nF 1 2 R262 22 1 2 R263 22 1 2 C412 100nF 1 2 C413 100nF C414 47u...

Page 156: ... 100nF 1 2 C425 100nF 1 2 C426 100nF 1 2 C427 220pF 1 2 C428 220pF 1 2 C429 220pF 1 2 C430 220pF 1 2 C431 220pF 1 2 C432 470nF 1 2 C433 470nF 1 2 C434 470nF 1 2 C435 470nF 1 2 C436 1nF 1 2 C437 1nF 1 2 C438 1nF 1 2 C439 1nF 1 2 C440 15nF 1 2 C441 15nF 1 2 L11 33µH 1 2 L12 33µH 1 2 C442 220pF 1 2 C443 220pF 1 2 C444 470nF 1 2 C445 470nF 1 2 R274 22 1 2 R275 22 1 2 C446 100nF 1 2 C447 100nF C448 47u...

Page 157: ... 100nF 1 2 C459 100nF 1 2 C460 100nF 1 2 C461 220pF 1 2 C462 220pF 1 2 C463 220pF 1 2 C464 220pF 1 2 C465 220pF 1 2 C466 470nF 1 2 C467 470nF 1 2 C468 470nF 1 2 C469 470nF 1 2 C470 1nF 1 2 C471 1nF 1 2 C472 1nF 1 2 C473 1nF 1 2 C474 15nF 1 2 C475 15nF 1 2 L13 33µH 1 2 L14 33µH 1 2 C476 220pF 1 2 C477 220pF 1 2 C478 470nF 1 2 C479 470nF 1 2 R286 22 1 2 R287 22 1 2 C480 100nF 1 2 C481 100nF C482 47u...

Page 158: ... 100nF 1 2 C493 100nF 1 2 C494 100nF 1 2 C495 220pF 1 2 C496 220pF 1 2 C497 220pF 1 2 C498 220pF 1 2 C499 220pF 1 2 C500 470nF 1 2 C501 470nF 1 2 C502 470nF 1 2 C503 470nF 1 2 C504 1nF 1 2 C505 1nF 1 2 C506 1nF 1 2 C507 1nF 1 2 C508 15nF 1 2 C509 15nF 1 2 L15 33µH 1 2 L16 33µH 1 2 C510 220pF 1 2 C511 220pF 1 2 C512 470nF 1 2 C513 470nF 1 2 R298 22 1 2 R299 22 1 2 C514 100nF 1 2 C515 100nF C516 47u...

Page 159: ...62CDT 6 5 7 U52 B TS462CDT C526 10uF C527 10uF 1 2 R306 100R 1 2 R307 100R 1 2 R308 100 0k 1 2 R309 11k C528 10uF 1 2 R310 100 0k 1 2 R311 11k C529 10uF 1 2 R312 100 0k 1 2 R313 100 0k 2 3 1 U53 A TS462CDT 6 5 7 U53 B TS462CDT C530 10uF C531 10uF 1 2 R314 100R 1 2 R315 100R 1 2 R316 100 0k 1 2 R317 11k C532 10uF 1 2 R318 100 0k 1 2 R319 11k C533 10uF C518 0 1uF C519 1uF C520 0 1uF C521 1uF C534 0 ...

Page 160: ... C552 0 1uF C553 1uF 2 3 1 U54 A TS462CDT 6 5 7 U54 B TS462CDT 11 A 10 B 9 C 6 INH 12 IOAX 13 IOAY 2 IOBX 1 IOBY 5 IOCX 3 IOCY 14 AX AY 15 BX BY 4 CX CY 16 V 8 GND 7 V U55 ISL84053 C554 0 1uF C555 1uF C556 0 1uF C557 1uF 1 2 R328 100 0k 1 2 R329 100 0k 2 3 1 U56 A TS462CDT 6 5 7 U56 B TS462CDT C558 10uF C559 10uF 1 2 R330 100R 1 2 R331 100R 1 2 R332 100 0k 1 2 R333 11k C560 10uF 1 2 R334 100 0k 1 ...

Page 161: ... 7 U78 B TS462CDT C631 10uF C632 10uF 1 2 R389 100R 1 2 R390 100R 1 2 R391 100 0k 1 2 R392 11k C633 10uF 1 2 R393 100 0k 1 2 R394 11k C634 10uF 1 2 R395 100 0k 1 2 R396 100 0k 2 3 1 U79 A TS462CDT 6 5 7 U79 B TS462CDT C635 10uF C636 10uF 1 2 R397 100R 1 2 R398 100R 1 2 R399 100 0k 1 2 R400 11k C637 10uF 1 2 R401 100 0k 1 2 R402 11k C638 10uF C643 0 1uF C644 1uF C645 0 1uF C646 1uF C649 0 1uF C650 ...

Page 162: ...6 7 Y7 U59 SN74HCT138DR C562 0 1uF 50v 1 2 R352 0 1 2 R359 0 1 2 R360 0 2 3 1 U100 A TS462CDT 1 2 R361 6 80K 1 2 R362 10 0k C570 0 1uF C571 1uF 1 2 R364 0 J29 31 J29 32 J29 33 J29 34 J29 35 J29 36 J29 37 J29 38 J29 39 J29 40 CL_1 CL_2 CL_3 CL_4 CL_5 CL_6 CL_7 CL_8 DI CE ANA_SW_AX0 ANA_SW_AX1 ANA_SW_AX2 ANA_SW_AX3 ANA_SW_AY0 ANA_SW_AY1 ANA_SW_AY2 ANA_SW_DATA ANA_SW_RESET AUDIO_SW_STROBE LOOP_OUT_8_...

Page 163: ... 1 2 R112 47K 1 2 R113 1K 1 2 R114 270K C98 01uF 1 2 R115 3 3K D7 LL4148 1 2 R116 270K 1 2 R117 9 1K C99 01uF 1 2 R118 1Meg C100 0 1uF 1 2 R119 1 8K 1 2 R120 220K C101 0 1uF C102 1uF D8 BZX84C3V0 7 F C103 001uF 1 2 R121 220K 6 5 7 U101 B TS462CDT 1 2 R501 220K 1 2 R502 220K 1 2 R503 220K 1 2 R504 220K 11 A 10 B 9 C 6 INH 12 IOAX 13 IOAY 2 IOBX 1 IOBY 5 IOCX 3 IOCY 14 AX AY 15 BX BY 4 CX CY 16 V 8 ...

Page 164: ...5 NC 46 LCT 47 LVRIN 48 LSEL0 16 RTOUT 15 RF3C3 14 RF3C2 13 RF3C1 12 NC 11 NC 10 NC 9 RF1C3 8 RF1C2 7 RF1C1 6 NC 5 NC 4 NC 3 RCT 2 RVRIN 1 RSEL0 U74 LC75412 C31 1nF C32 1uF C33 0 33uF 1 2 R365 1 0k 1 2 R366 10 0k C574 0 1uF C575 0 1uF C576 1nF C577 1nF C578 1nF C579 1uF C580 0 33uF 1 2 R367 1 0k 1 2 R368 10 0k C581 0 1uF C582 0 1uF C583 1nF C584 1nF C585 10uF C586 10uF C587 0 033uF C588 10uF C589 ...

Page 165: ... NC 46 LCT 47 LVRIN 48 LSEL0 16 RTOUT 15 RF3C3 14 RF3C2 13 RF3C1 12 NC 11 NC 10 NC 9 RF1C3 8 RF1C2 7 RF1C1 6 NC 5 NC 4 NC 3 RCT 2 RVRIN 1 RSEL0 U76 LC75412 C601 1nF C602 1uF C603 0 33uF 1 2 R376 1 0k 1 2 R377 10 0k C604 0 1uF C605 0 1uF C606 1nF C607 1nF C608 1nF C609 1uF C610 0 33uF 1 2 R378 1 0k 1 2 R379 10 0k C611 0 1uF C612 0 1uF C613 1nF C614 1nF C615 10uF C616 10uF C617 0 033uF C618 10uF C61...

Page 166: ...ZXP E5 Power Supply_RevC sch 1 Thu Dec 18 16 48 45 2008 C ...

Page 167: ...ZXP E5 Power Supply_RevC sch 2 Thu Dec 18 16 48 46 2008 ...

Page 168: ...ZXP E5 Power Supply_RevC sch 3 Thu Dec 18 16 48 46 2008 ...

Page 169: ...ding Pending Approval 5 1 J1 2 5mm Locking SIP Header Conn Top Component Inc W256V15T00 Pending Approval 6 1 J2 Type B USB Connector Vertical Accurate Innotech Inc USBF 046N WP00 Pending Approval 7 1 J3 2 5mm Locking SIP Header Conn Top Component Inc W256V04T00 Pending Approval 8 2 R1 RES 0 0 OHM CARBON FILM 1 4W 5 0 ohm 5 Panasonic ERD S2T0V Yes 9 1 R2 RES 4 7K OHM 1 4W 5 CARBON FILM 4 7K 5 Yageo...

Page 170: ...1 J18 13 Pin Vertical FFC Connector 1 25mm Sung Ky Ltd ung Precision Co SCB 1113 00 2 7 1 J19 3 Pin 2 5mm Board to Wire Connector Conn Top Component Inc W256V03T000 N 8 1 J20 2mm 2x20 pin Right Angle Head Locking er Conn Top Component Inc LH2NB 20RLBKC000 9 1 J21 2 54mm 15pin SIP Locking Conn Top Component Inc W2506H 15P 10 9 Q1 Q3 Q5 Q7 Q9 Q11 17 Q19 Q15 Q GENERAL PURPOSE PNP SILICON TRANSISTOR T...

Page 171: ...sonic ERJ 6GEYJ100V 16 14 R19 R21 R30 R34 R48 0 R51 R52 R53 R54 R R57 R49 R5 55 R56 RES 1 0K OHM 1 8W 5 0805 SMD 1K 5 Panasonic ERJ 6GEYJ102V C2 Digital I O Board Assembly Items Item Qty Reference Part Name DescriptioManufacturer Part Number 1 1 Spacer 2x101x 8H 50 Pin Headers Spacer 2 2 Cushion 25X25X8T made from EVA placed on top of the I O Distribution PCB towards cover ...

Page 172: ...7R 0603 0 1uF 50V Kemet C0603C104K5RACTU TDK 6 1 C37 CAP CERAMIC 100UF 50V X7R 0603 0 1uF 50V Kemet C0603C104K5RACTU TDK 7 2 C93 C94 VS Series Elect Cap SMD 16V B Size 22uF Panasonic ECEV1CA220WR Chiyu 8 2 C95 C98 0805 Ceramic SMD Cap X7R 50V 0 1uF Panasonic ECJ 2VB1HxxxK TDK 9 1 C96 7343 Neo Cap 6 3V 330uF NEC PSLD0J337M TDK 10 1 C97 M Series Elect Cap Rad 100uF Panasonic ECA 1VM101B Shiang Chen ...

Page 173: ... D8 RECTIFIER GPP 100V 1A SMB Micro Commercial Co S1BB 13 F Chiyu 28 20 D9 D10 D11 D12 D13 D14 D15 17 D18 D19 D20 D21 D22 D2 25 D26 D27 D28 D16 D DIODE SWITCH 75V 500MW MINIMELF 3 D24 D DIODES INC LL4148 13 Searcher Search 29 1 D29 Shottky Power Rectifier International Rectifier 20BQ030 TDK 30 1 D32 DIODE SCHOTTKY 30MA 40V SOD523 On Semiconductor RB751S40T1G TDK 31 8 F1 F2 F3 F4 F5 F6 F7 F8 POLYSW...

Page 174: ... 3046S 18831 Kinsun nsun_ 47 1 K1 Panasonic DS2E S PC12V Good Sky 48 2 L1 L2 Steward HZ1206D102R Max Echo 49 1 L3 DR125 SMD Shielded Inductor 47uH 3L Electronics Co SMTTDRR1125 470M 3A 3L 50 1 L4 Ind EMI Ferrite bead 0805 Murata BLM21AF121SN1D TDK 51 16 Q1 Q2 Q4 Q6 Q8 Q10 Q12 Q Q18 Q20 Q22 Q24 Q26 Q27 Q 14 Q16 30 General Purpose NPN Silicon Transistor Motorola MMBT3904LT1 Searcher 52 1 Q3 IC TRANS...

Page 175: ...805 SMD Resistor 1 4 70K Panasonic ERJ 6ENFxxxxV TDK 65 1 R117 0805 SMD Resistor 1 2 20K Panasonic ERJ 6ENFxxxxV TDK 66 2 R133 R136 RES 47R OHM 1 10W 5 0603 SMD 47 Panasonic ERJ 3GEYJ470V TDK 67 1 R143 RES 2 2K OHM 1 10W 5 0603 SMD 2 2K Panasonic ERJ 3GEYJ222V TDK 68 1 R144 RES 470 OHM 1 8W 5 0805 SMD 470 Panasonic ERJ 6GEYJ471V TDK 69 2 R145 R146 RES 27 OHM 1 8W 5 0805 SMD 27 Ohm Panasonic ERJ 6G...

Page 176: ... 1 U27 3 3V Low Dropout Positive Regulator ST Micro LD1086V33 Searcher 94 1 U28 IC H8 36079 MCU FLASH 64 LQFP Renesas DF36079GFZV Avnet 95 1 U39 IC OCT BUF DRV TRI ST 20 SSOP TI SN74LV541ADBR Searcher 96 1 U32 IC RTC LP BATT BACKED SRAM 8SOIC Intersil ISL1208IB8Z Searcher 97 1 U34 UEI Microcontroller SAMSUNG UEI S3C80F9 UEI 98 2 U35 U38 IC SERIAL EEPROM 1K 64X16 8SOIC Microchip 93C46B I SN Microch...

Page 177: ...92 C127 C128 15 C16 5 C66 C C74 C7 82 C83 0 C91 C CAP 1000PF 50V CERAMICX7R 0603 1nF Kemet C0603C102K5RACTU C2 Digital I O Board Assembly Items Item Qty Reference Part Name Description Manufacturer MFG PART Manufacturer 2 1 1 CAV6 6_HS_AC dwg CAV6 6_HS_A C dwg Zhen Feng 2 1 Bracket Right Angle Bracket to fasten boar to chassis d Bracket 10mm x 10mm Dual M3 Tap Zhen Feng ...

Page 178: ...ps Pan Head Stainless Steel Zinc Plate Zhen Feng 4 1 Screw Screw SEMs M3 0 5 X 6mm Philips Pan Head Zinc Plate Zhen Feng 5 A R Thermal Grease Thermal Conductive Grease Thermal Grease Kertai 6 4 Cushion 25X25X8T made from EVA placed on top of the Digital IO PCB towards cover Jiunmaw ...

Page 179: ... T491 Series 3 3uF 16v Kemet T491B335K016AS 5 8 C148 C182 C212 C242 C272 C303 C587 C617 SMD Cap 0805 X7R 0 033uF 50V Panasonic ECJ 2VB1H333K 6 1 C15 CAP 100UF 16V ELECT M RADIAL 100uF 16V Panasonic ECA 1CM101B 7 10 C115 116 C151 C185 C215 C245 C275 C3 C590 C620 06 SMD Elec Cap 16V Size B 22uF 16V Panasonic EEE 1CA220SR 8 85 C26 C30 C36 C40 C52 C60 C68 C76 C84 C100 101 C104 C109 110 C117 C119 C1 C1...

Page 180: ...C86 91 C94 97 C106 C113 11 C149 150 C156 163 C180 181 C183 184 193 C210 211 C213 214 C218 223 C240 C243 244 C248 253 C270 271 C273 274 283 C286 C301 302 C304 305 C309 313 533 C540 547 C558 561 C563 C585 586 589 C599 600 C615 616 C618 619 C629 C70 SMD Elec Cap 16V Size B 4 C188 241 C278 C522 C588 638 10uF 16V Panasonic EEE 1CA100SR 17 6 C350 C315 C384 C486 C418 C452 CAP CERM 22UF 10 100V X7R 1206 2...

Page 181: ...7 2 R112 R139 0805 SMD 1 10W Resistor 47K 5 Panasonic ERJ 6GEYxxxV 38 4 R114 R116 R141 R143 0805 SMD 1 10W Resistor 270K 5 Panasonic ERJ 6GEYxxxV 39 2 R118 R145 0805 SMD 1 10W Resistor 1Meg 5 Panasonic ERJ 6GEYxxxV 40 11 R120 121 R147 R501 508 0805 SMD 1 10W Resistor 220K 5 Panasonic ERJ 6GEYxxxV 41 16 R128 133 R123 R134 R124 R135 138 R1 127 25 SMD RES 0805 220k 1 Panasonic ERJ 6ENFxxxxV 42 2 R140...

Page 182: ... Phycomp 232273564229 55 30 R242 R258 261 R266 R270 273 R278 R2 285 R290 R294 297 R302 R236 239 R24 R246 R249 R247 R254 82 8 RES 5 60K OHM 1 8W 1 0805 SMD 5 6K 1 Panasonic ERJ 6ENF5601V 56 14 R3 R232 233 R252 253 R264 265 R276 R288 289 R300 301 R363 277 RES ZERO OHM 1 10W 5 0603 SMD 0 OHM 5 Panasonic ERJ 3GEY0R00V 57 16 R321 R309 R323 R333 R335 R341 R343 R351 R317 R392 R311 R394 R319 R400 R349 R40...

Page 183: ...IBZ 71 6 U37 U39 U41 U43 U45 U47 2 X 100 W Class D Power Amplifier NXP TDA8920BJ 72 6 U38 U40 U42 U44 U46 U48 Microcontroller Supervisor 4 75V SOT23 MicroChip MCP120T 475 73 15 U4 11 U26 27 U29 U31 U33 U35 U60 Quad Rail to Rail Op Amp ST Microelectronic s TS464CDT 74 1 U59 3 TO 8 LINE DECODER DEMUX TEXAS INSTRUMENTS SN74HCT138DR 75 Chong Hsiang 76 DF22 4S 7 92C 74 DF22 1416SCF Don t Populate 1 1 R...

Page 184: ... C320C103K1R5CA Yes 14 2 C11 C40 EMI suppression cap 0 1 Anjou Co CEX2DNKVA104 Pending Approval 15 1 C16 Ceramic Cap 0 1 Kemet C320C104K5R5CA Yes 16 2 C4 C20 10 X7R Ceramic Cap 10 0 1uF Kemet C0805C104K5RACTU Yes 17 4 C2 C23 C36 C38 10 X7R Ceramic Cap 10 1uF Kemet C1206C105K5RACTU Yes 18 1 C3 1206 4 7uF 25V Capacitor 10 4 7uF Panasonic ECJ 3YB1E475K Yes 19 1 C7 0805 47nF cap for comp 10 47nF Panas...

Page 185: ...stor 5 47 Panasonic ERJ 6GEYxxxV 51 5 Q3 7 NPN General Purpose Amplifier Micro Commercial Components 2N3904 52 1 Q8 PNP General Purpose Amplifier Fairchild 2N3906 53 1 K1 DPDT Power Relay Tai Shing Electronics TRIL 12VDC 2CM R 54 1 D6 Light Emitting Diode White Kingbright L 113PWC A 55 1 D7 Diodes Inc 1N4148 T 56 1 ZXP E5 Power Supply PCB 4 Layer ZXP E5 Power PCBA N A 57 2 10A 250V 58 1 6 3A 250V ...

Page 186: ...ew SEMs M3 0 5 X 6mm Philips Pan Head Zinc Plate Screw SEMs M3 0 5 X 6mm Philips Pan Head Zinc Plate 24 24 25 10 Screw Machine Pan Head Phillips M4x6mm Black Oxide Screw Machine Pan Head Phillips M4x6mm Black Oxide 26 10 ISO 7045 M3 x 12 4 8 H Screw Machine Pan Head Phillips M3x12mm Black Oxide 27 21 ANSI B18 6 5 M2 9 x 1 x 8 Screw Machine Pan Head Phillips Tapping Black Oxide 28 2 AS 1969 M3 Toot...

Page 187: ...age Ratings and principal characteristics Valeurs nominales et caracteristiques principales Trademark if any Marque de fabrique si elle existe Modell Type Ref Ref De type Additional information if necessary may also be reported on page 2 Les informations complementaires si necessaire peuvent etre indiques sur la 26m page A sample of the product was tested and found to be in conformity with Un echa...

Page 188: ... MCA C5 Modell Type Ref Ref De type Re issue of Certificate US TUVR 4635 due to 1st modification update Additional information if necessary may also be reported ofcritical componentlist See associated test report for details on page 2 Les informatlOns complementaires si necessaJre peuvent etre indiques sur la 2 page PUBLICATION EDITION A sample of the product was tested and found to be in conformi...

Page 189: ......

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