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5

Airflow-IQ Start-up & Commissioning Guide

Unpacking and Installing the AIRFLOW-IQ Electronic Air Measuring Station

Remove the AIRFLOW-IQ from its shipping container and inspect for damage, rust or corrosion . Care must be taken 
in handling the unit . Always handle the AIRFLOW-IQ by its frame . Do not lift it by the blade, linkage, axle, motor 
or jackshaft . Do not drop, drag, step on or apply excessive bending, twisting or racking loads to the AIRFLOW-IQ . 
Improper handling of the unit will have adverse affects on the calibration and could result in cancellation of the 
warranty .

Inspect the ductwork and/or the opening where AIRFLOW-IQ will be installed for any obstructions or irregularities 
that might interfere with the probes, blade, linkage rotation or the actuator . When installed in the ductwork, the 
ductwork should be supported in the area of the AIRFLOW-IQ to prevent sagging .

The AIRFLOW-IQ must be installed with the frame square and without twisting or bending . Unless specifically  
designed for a vertical blade application, the unit must be mounted with its blade axis in the horizontal plane .  
The damper blades, axles and linkage must be able to operate without binding .

Ensure that the air enters the probes upstream and exits the damper downstream .

The best location for the extended shaft or jackshaft must be determined before installing the damper . After the 
damper is installed the shaft location cannot be changed without removing the damper . The jackshaft, when pres-
ent, will always be in the leaving air stream . The AIRFLOW-IQ has a specific inlet and outlet and must be installed 
in the correct orientation . The air enters through the air measurement probe(s) and exits the unit from the damper 
frame side . Use appropriate shims between damper frame and duct opening to prevent distortion of the frame by 
the fasteners holding the unit in place .

After installing the assembly in the ductwork or mounting hole, caulk around the damper frame to ensure that there 
is no leakage or bypass air around the air measuring station .

The TDP05K probes are factory calibrated and tested in order to perform correctly in its job specific application .

Refer to the wiring schematic and controls section of this document for necessary field power connections .

Once electrical power is applied, the Primary display will go through a start-up sequence during which it will identify 
and communicate with each airflow sensor . Once the start-up sequence has been complete, the Primary display will 
show the measured airflow rate, velocity, and ambient air temperature .

Reasonable access must be provided to allow inspection and maintenance of the actuator, probes and damper . 

The sensor density is based on extensive lab testing to optimize the accuracy of the AIRFLOW-IQ Electronic  
Air Measuring Station .  Contact your local Ruskin

®

 representative if you have questions regarding a particular  

application .

Summary of Contents for AIRFLOW-IQ

Page 1: ...Start up Commissioning Guide Model AIRFLOW IQ Electronic Air Measuring Station with BACnet Actuator and Class 1A Damper ALL STATED SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE OR OBLIGATI...

Page 2: ...ation Guidelines 5 Construction Details 6 Ideal Installations Air Measurement Station Placements 7 8 Actuator Product Description 9 BACnet Enabled Factory Supplied Controller 9 10 Log on to Actuator 1...

Page 3: ...lable at www Ruskin com at this URL http www ruskin com catalog servefile id 6766 or via this QR Code APPLICATIONS Ruskin model AIRFLOW IQ is a turn key solution that combines the features of Ruskin s...

Page 4: ...mponents carrying hazardous voltage can cause electric shock and may result in severe personal injury or death Risque de d charge lectrique D brancher l alimentation avant de r aliser tout branchement...

Page 5: ...g the damper After the damper is installed the shaft location cannot be changed without removing the damper The jackshaft when pres ent will always be in the leaving air stream The AIRFLOW IQ has a sp...

Page 6: ...1 8 1 8 1 8 1 8 1 8 1 8 1 8 1 8 16 406 2 2 2 2 2 2 2 2 2 3 2 3 2 3 1 6 1 6 1 8 1 8 1 8 1 8 1 8 1 8 1 8 1 8 1 8 1 8 18 457 2 2 2 2 2 2 2 2 2 3 2 3 2 2 2 2 1 8 1 8 1 8 1 8 1 8 1 8 1 8 1 8 1 8 1 8 1 8 2...

Page 7: ...y sampling uncertainty can be reduced by adding more sensors and when necessary more probes to help compensate for locations that do not have sufficient spacing between upstream and downstream obstruc...

Page 8: ...ontrol Mode To operate the Airflow IQ as a modulating damper change the DamperMode BACnet data point see Table 1 from CurrentAirflow to DamperPosition Manual Override Close Damper manual override clos...

Page 9: ...9 Airflow IQ Start up Commissioning Guide Field power wiring use 18 ga wire or 16 ga if over 25...

Page 10: ...en the network interface is not used Direct Position Control is possible via BACNET or Analog Input corresponding to Percent input FEATURES Setup via integrated Web Server and Ethernet IP connection d...

Page 11: ...way 192 168 0 1 Configuring the air measurement actuator requires logging on to it with a laptop using Google Chrome Make sure the lap top s WiFi is turned off to avoid a problem In the address bar a...

Page 12: ...to DDC Setpoint BACnet or 0 10VDC Input Actuator Modulates to Maintain Flow Setpoint BACnet MS TP or IP allows Monitoring and Con guraIon Ruskin VAFB24 BAC RAMS Actuator WEB Interface Actuator Reads...

Page 13: ...Current Airflow Rate Setpoint AI 2 cfm Airflow Current Airflow Rate AI 3 R cfm AirVelocity Current Air Velocity AI 4 R fpm DamperPosition Damper Position Feedback AI 5 R pct DpReading Differential Pr...

Page 14: ...e device BACnet Device Address IP Address settings MS TP Address is done via the integrated web server BACnet Standard Device Profile BACnet Application Specific Controller B ASC BACnet Interoperabili...

Page 15: ...Analog Output Description Present_Value Analog Value Description Present_Value Binary Input Description Active_Text Inactive_Text Binary Output Description Present_Value Active_Text Inactive_Text Reli...

Page 16: ...inimum bend radius of 3 5 in 89 mm IMPORTANT Do not run the probe wiring in the same conduit as AC power wiring or with wiring used to supply highly inductive loads such as motors contactors and relay...

Page 17: ...ONFIDENTIAL Wiring Connections Primary Probe Wiring BACnet Output 1 Carefully remove the top of the Phoenix Contact screw terminal connector and insert the wires Tighten the terminals and reconnect th...

Page 18: ...ly connects on the output end Note The Shield is connected on one end of each wire run and should never be connected on both ends of one wire Power 1 Carefully remove the top of the Phoenix Contact sc...

Page 19: ...ades and other internal parts may need annual cleaning to avoid dirt build up MAINTENANCE Remove any foreign material Verify that hardware used to install damper does not contact moving parts of the d...

Page 20: ...Duct Diameter Duct Area Site Elevation Relative Humidity Flow Units Output Lockout Display Configuration Select parameters for displayed data Display Filter Display Config Display Units Display Flow...

Page 21: ...elocity2 System at Point 22 Point 2 Velocity2 System at Point 32 Point 3 Velocity2 Calculate K Factor Menu Inactivity Timeout Selects a time the device returns to normal Menu Timeout Menu Timeout oper...

Page 22: ...n Use Automatic K factor Configuration and use 1 point calibration if only gain is required If flow is non linear use two or three point calibration feature Install additional probes to provide more s...

Page 23: ...nting screws from the mounting plates on both sides of the thermal dispersion probe 3 Remove the lock nut and the washer from the mounting stud 4 Slide the probe out of the duct from the side with the...

Page 24: ...1 in w g Approximate Shipping Weight 12 lb 5 4 kg for TDP05K Airflow Measuring System with two probes Measuring stations are tested at an AMCA CertifiedLaboratory using instrumentation and procedures...

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