Rugby LR-2355 Installation And Operation Manual Download Page 1

Page: 1 / 25

Website:

www.rugbymfg.com

E-mail:

[email protected]

Phone: 1-800-869-9162

1657499

MODEL LR-26C,

LR-623,

LR-28A, & LR-2355

SUB-FRAME HOIST

INSTALLATION AND

OPERATION MANUAL

To Be Filled In By Installer

Hoist Serial #:____________________________________________________

Pump Installation and
Operation Manual #:_______________________________________________

In Service Date:___________________________________________________

Dealer:__________________________________________________________

Address:_________________________________________________________

City, State ZIP:____________________________________________________

Dealer Phone Number:______________________________________________

Use this manual ONLY if installing or operating a model LR-26C, LR-623, LR-28A, or LR-2355 hoist in a sub-frame.
This manual should be kept in the glove compartment of the truck for reference when needed.

Original Revision: January 18, 2007
Current Revision: D August 4. 2020

Summary of Contents for LR-2355

Page 1: ..._________________________________________ Dealer __________________________________________________________ Address _________________________________________________________ City State ZIP ____________________________________________________ Dealer Phone Number ______________________________________________ Use this manual ONLY if installing or operating a model LR 26C LR 623 LR 28A or LR 2355 hoi...

Page 2: ...hoist will be voided if it is determined by TBEI Rugby that substituted hydraulic components were incompatible with those supplied by TBEI Rugby Several hoist parameters are given in the following table these parameters are given as a general guide To ensure component compatibility consult TBEI Rugby WARNING Adjusting the hydraulic pressure to more than the recommended setting may cause the hoist ...

Page 3: ...er body props are to be used only on an unloaded body When two props are provided both props must be used WARNING Malfunctioning equipment can cause property damage injury or death Always have faulty equipment repaired before continuing its use Consult the manufacturer if required WARNING Overloading of a body can cause vehicle or body component damage or an accident which may cause injury or deat...

Page 4: ...657499 Page 4 of 25 Capacities are based on the following 1 Water level non diminishing loads 2 The hydraulic relief pressure set at the maximum 3 200 psi see page 2 of this manual IMPORTANT Because of variations in applications the data contained in this sheet is provided only as a general guide ...

Page 5: ...657499 Page 5 of 25 Capacities are based on the following 1 Water level non diminishing loads 2 The hydraulic relief pressure set at the maximum 3 200 psi see page 2 of this manual IMPORTANT Because of variations in applications the data contained in this sheet is provided only as a general guide ...

Page 6: ...657499 Page 6 of 25 Capacities are based on the following 1 Water level non diminishing loads 2 The hydraulic relief pressure set at the maximum 3 200 psi see page 2 of this manual IMPORTANT Because of variations in applications the data contained in this sheet is provided only as a general guide ...

Page 7: ...657499 Page 7 of 25 Capacities are based on the following 1 Water level non diminishing loads 2 The hydraulic relief pressure set at the maximum 3 200 psi see page 2 of this manual IMPORTANT Because of variations in applications the data contained in this sheet is provided only as a general guide ...

Page 8: ...r hinge If a LR 28A hoist is to be mounted in this sub frame first bolt the two flat brackets to the sub frame as shown in Figure 1C LR 28A Next position the hoist saddle so that it lines up with the flat edge of the flat bracket This will give a mounting distance of 109 81 from the centerline of the hoist saddle shaft to the centerline of the sub frame rear hinge Ensure that the hoist and sub fra...

Page 9: ...5 WARNING During the first degrees of the dump cycle the hoist lower link will move forward Therefore it is important to keep the areas illustrated in Figure 3 open to allow this hoist movement Failure to do this will cause the hoist to not operate as intended and may damage the hoist and or other truck components ...

Page 10: ...ddle bracket located on each side of the hoist Secure each large mounting angle to the truck frame by drilling three 17 32 dia holes and bolting the mounting angle to the truck frame Use 1 2 x 1 1 2 bolts lock washers and nuts Finally weld each mounting angle to its respective saddle bracket Refer to Figure 2 6 Cut off the excess truck frame behind the sub frame rear hinge Weld the sub frame rear ...

Page 11: ... will cause the anti kickup device to function improperly causing damage to the hoist truck body and or other truck components 10 Position a lifting shaft assembly next to each channel long beam Two 3 8 x 2 5 x 12 flats are supplied with each hoist Weld a lift shaft to each channel long beam Refer to Figure 5 With the lift shafts secured slide the lock collars against the lifting tube and lock the...

Page 12: ... understand fully all installation and operation manuals before installing or operating this equipment NOTE Before operating the hoist read the OPERATION section of this manual WARNING If it is necessary to work on the hoist or body while in the raised position ALWAYS block the unloaded body up securely with the body prop or body props 14 Place a complete operation manual in the glove compartment ...

Page 13: ...osition yourself or allow others to position themselves under a loaded body Always prop the unloaded body up using the body prop s supplied Remember body props are to be used only on an unloaded body When two props are provided both props must be used WARNING Do not use body prop to support a loaded body WARNING Do not perform maintenance under a raised body without first blocking the empty body u...

Page 14: ... 4 On the left side of Chart 1 pick the P value for your application On the top of the same chart pick the X value for your application Below the X value and to the right of the P value is listed an amount of weight This represents the maximum weight that the body can weigh and be supported by only one body prop If the body weights more than the amount listed 2 body props will be required Contact ...

Page 15: ...installed with a 18 overhang The prop is located 84 forward of the rear hinge Assume the center of gravity is 72 from the rear of the body Subtract the overhang to get X 54 Using P 84 89 X 49 60 the maximum body weight is 5 900 pounds This application needs 2 body props Remember this is an example only and in no way means that this hoist is or is not acceptable to use in this application ...

Page 16: ...n 1 Once the TBEI Rugby hoist has been installed raise the hoist up and temporarily block the body up Position the prop assembly against the truck frame as illustrated in Figure 7 2 Fasten the body prop assembly base to the truck frame 3 Position and fasten the prop hanger to the truck frame Hanger must be installed so that when the body is down the body prop leg will not bounce out of the hanger ...

Page 17: ...RAME RAIL AND LOCATE 1 CAUTION DECAL 1656580 ON THE TRUCKS RIGHT FRAME RAIL LOCATE THE CAUTION DECAL IN THE AREA OF THE FRAME RAIL SHOWN BELOW THE CHOSEN DECAL LOCATION SHOULD BE FREE OF ANY VIEWING OBSTRUCTIONS 1656580 1656580 WARNING Missing or damaged decals can cause incorrect or unsafe operation of the hoist which can cause accidents which may cause serious injury or death If any decals are m...

Page 18: ...lation and operation manual of the hydraulic system for hydraulic system lubrication instructions 1 Grease all of the grease fittings in the hoist frame itself Apply grease until excess grease can be seen coming out the ends of the tubes Refer to Figure 10 for grease fitting locations Replace any missing or broken grease fittings 2 Grease the two grease fittings in the truck rear hinge 3 Check oil...

Page 19: ...Model LR 26C LR 623 LR 28A LR 2355 Sub Frame Hoist Installation and Operation Manual Stock No 1657499 Page 19 of 25 ...

Page 20: ...s are to be used only on an unloaded body When two props are provided both props must be used Below is a step by step procedure for using the body prop 1 Raise body to sufficient height and shut off all power 2 Grasp prop handle at arms length and rotate prop upwards 3 Swing prop up to vertical position and push down until prop locks in line with support bracket on body 4 Using inside the cab cont...

Page 21: ... or into an area where an upset load might fall 3 Controls must be in a safe location and operator must remain at controls during the dumping operation Controls must be permanently located in truck cab or another location where it is not possible to be under body during dumping operation 4 Never leave body raised or partly raised while the truck is unattended or while performing maintenance or ser...

Page 22: ...3 8 16 X 5 8 SQR HD BLK 2 4 1653860 NUT 13 HEX GR5 STL PLT 6 5 1643070 NUT 5 8 11 NYLOCK NE GR5 STL 1 6 1653880 WASHER LOCK PLATED 6 7 1653921 PIN 5 16 X 3 1 2 ZP COTTER 2 8 1520370 FITTING 28 THREAD FORMING GREASE 10 9 1654936 ANGLE 11 5 MOUNTING 2 10 1654950 SHAFT LR 28 26 CYLINDER PIN 1 11 1655512 WELDMENT SF 2 25 DIA LIFTING 2 12 1656191 COLLAR 2 25 LOCK 2 13 1621268 CYLINDER 6 X 20 2 5 ROD 2 ...

Page 23: ...ET SCREW 3 8 16 X 5 8 SQR HD BLK 2 4 1653860 NUT 13 HEX GR5STL PLT 6 5 1643070 NUT 5 8 11 NYLOCK NE GR5 STL 1 6 1653880 WASHER LOCK PLATED 6 7 1653921 PIN 5 16 X 3 1 2 ZP COTTER 2 8 1520370 FITTING 28 THREAD FORMING GREASE 10 9 1654936 ANGLE 11 5 MOUNTING 2 10 1654950 SHAFT LR 28 26 CYLINDER PIN 1 11 1655512 WELDMENT SF 2 25 DIA LIFTING 2 12 1655951 FRAME LR 623 PCBLK HOIST 1 13 1621264 CYLINDER 6...

Page 24: ... 16 X 5 8 SQR HD BLK 2 4 1653860 NUT 13 HEX GR5 STL PLT 6 5 1643070 NUT 5 8 11 NULOCK NE GR5 STL 1 6 1653880 WASHER LOCK PLATED 6 7 1653921 PIN 5 16 X 3 1 2 ZP COTTER 2 8 1520370 FITTING 28 THREAD FORMING GREASE 10 9 1654936 ANGLE 11 5 MOUNTING 2 10 1654950 SHAFT LR 28 26 CYLINDER PIN 1 11 1655288 FRAME LR 28A PCBLK HOIST 1 12 1655512 WELDMENT 2 25DIA LIFTING 2 13 1656191 COLLAR 2 25 LOCK 2 14 162...

Page 25: ...3 1653845 SET SCREW 3 8 16 X 5 8 SQR HD BLK 2 4 1653860 NUT 13 HEX GR5 STL PLT 6 5 1643070 NUT 5 8 11 NYLOCK NE GR5 STL 2 6 1653880 WASHER LOCK PLATED 6 7 1653939 RING INTERNAL 181 SNAP 2 8 1654979 ANGLE 13 5 MOUNTING 2 9 1655512 WELDMENT 2 25DIA LIFTING 2 10 1655836 FRAME LR 2355 PCBLK HOIST 1 11 1655840 SHAFT LR2355 CYLINDER PIN G 1 12 1621262 5 X 23 CYL ASSY BLACK ORING 2 13 1656191 COLLAR 2 25...

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