background image

- 3 -

WARNING

Read and adhere to the following.  Failure to do so may result in severe or fatal injury.

1.  Read and follow all instructions in this manual.

2.  Heater is to be used only in atmospheres having an 

ignition temperature higher than the heater’s maximum 

rated operating temperature as shown on the heater data 

plate.  Refer to applicable electrical codes for additional 

information.

3.  Heater to be used only in the hazardous locations

 

indicated on the heater’s data plate.

4.  Heater is for dry indoor use only. Do not immerse in

  

water. Do not store or use in areas exposed to rain or snow.

5.   Heater is to be connected and serviced only by a qualified 

electrician experienced with hazardous location equipment.

6.  Installation and wiring of the heater must adhere to all 

applicable codes.

7.   Disconnect heater from power supply at integral 

 

disconnect or fuse box before opening enclosures or 

 

servicing heater. Lock the switch in the “OFF” (open)

 

position and/or tag the switch to prevent unexpected 

 

power application. 

8.  This heater is equipped with a single bimetal 

 

overtemperature high-limit. It is of the automatic reset 

 

type and therefore the heater may restart without warning. 

The heater is not to be operated with the high-limit disabled 

or disconnected from the control circuit.

9.  Venting pressure of the pressure relief valve is factory set. 

Do not tamper with lock nut.

10.  Do not tamper or remove warning label indicator on the PRV 

(figure 1).

11.  Operate the heater only while it is permanently mounted in 

an upright position. Refer to the “Installation - Mechanical” 

section for details.

12.  Heater must be kept clean. When operating in a dirty 

environment, regularly clean the finned tubes, fan, and fan 

guard. Follow the recommended maintenance procedures.

Refer to the “Heater Maintenance Checklist” section for 

details.

13.  The heater core is vacuum charged and contains propylene 

glycol. 

If any fluid leakage occurs from the heater, 

disconnect it from the power supply and have the core 

replaced with a factory supplied core.  Refer to the 

“Repair and Replacement” section for details.

14.  Do not operate the heater with any of the louvers fully closed 

or overriding their stops.

15.  Do not operate the heater in atmospheres corrosive to steel 

or aluminum.

16.  Do not operate heater in ambient temperatures above 40°C 

(104°F).

17.  Use factory approved replacement parts only.

18.  See applicable electrical codes for seal requirements in 

field installed conduits. Factory installed conduits require no 

further sealing.  

19.  Crackling or pinging noises within the heater core during 

start up may occur. This is normal.

20.  Air discharge near the bottom of the heater may be warmer 

than the top. This is normal.

21.  If there are any questions or concerns regarding the heater, 

contact the factory. Refer to the last page of this manual for 

details.

I M P O R T A N T   N O T I C E S

FIGURE 1

PRV

PRV LOCK NUT

PRESSURE RELIEF 

VALVE (PRV) LABEL 

INDICATOR

 

 

Check the tightness of all hardware.

 All nuts and bolts, including mounting hardware, must be tight.

 

 

Turn heater on for a minimum of five minutes.

 Check for warm air exiting heater through louvers. Crackling 

or pinging noises within heater during start-up are normal.

  ANNUAL

 (Continued)

Photocopy

this page

for reuse.

Summary of Contents for FX4 Series

Page 1: ...Temperature Code T3B 165 C 329 F 50 Hz 60 Hz Models For details of hazardous locations with potential for explosion refer to the Canadian Electrical Code Part 1 Section 18 or National Electrical Code articles 500 516 WARNING Read all important information notices Ruffneck and VacuCore are registered trademarks of Thermon Heating Systems Inc Copyright 2018 All rights reserved Part No 5031 Rev 15 06...

Page 2: ...se rating and type are on printed circuit board Correct fuse must be in the active fuse clip It is recommended that a spare fuse be stored in the spare fuse clip Check all explosion proof conduits Replace damaged conduits All threaded conduit connections must have a minimum 5 turns engagement Straight threaded conduit must protrude a minimum of 1 16 1 6mm inside enclosures Taper threaded connectio...

Page 3: ...ght position Refer to the Installation Mechanical section for details 12 Heater must be kept clean When operating in a dirty environment regularly clean the finned tubes fan and fan guard Follow the recommended maintenance procedures Refer to the Heater Maintenance Checklist section for details 13 The heater core is vacuum charged and contains propylene glycol If any fluid leakage occurs from the ...

Page 4: ... that may impede the heater s air inlet or discharge 2 The air discharge is directed into open areas and not at occupants 3 The air discharge is not directed at a thermostat 4 The air discharge is directed across areas of heat loss such as doors and windows see Figure 1 5 The air discharge is directed along and at a slight angle toward exterior walls see Figure 1 6 If equipment freeze protection i...

Page 5: ...ode fuse size shall be 125 of the line current or next size larger F I E L D W I R I N G 1 The supply conductors ground conductor and room thermostat conductors see point 2 page 4 all pass through the 1 NPT opening see Figure 4 and are to be wired into the control enclosure see Figure 5 2 Heater may be supplied with a factory installed built in room thermostat On heaters not supplied with this opt...

Page 6: ...0 6 3 1 2 0 6 050 28 6 35 8 8 40 28 4 15 8 10412 3618 FX4 220150 084 220 8 4 1 2 0 8 140 38 2 47 8 6 50 37 9 21 1 10413 3618 FX4 220150 126 220 12 6 1 2 0 12 100 57 3 71 6 4 80 27 5 15 3 10424 3618 FX4 380350 025 380 2 5 3 0 7 2 260 3 8 4 8 14 15 19 7 11 0 10410 3618 FX4 380350 042 380 4 2 3 0 7 3 930 6 4 8 0 14 15 33 2 18 4 10411 3618 FX4 380350 063 380 6 3 3 0 7 6 020 9 6 12 0 14 15 28 4 15 8 10...

Page 7: ...40 27 9 15 5 10412 3618 FX4 240360 075 240 7 5 3 1 4 7 200 18 0 22 5 10 25 27 9 15 5 10412 3618 FX4 480160 075 480 7 5 1 1 3 7 200 15 6 19 5 12 20 27 9 15 5 10416 3618 FX4 480360 075 480 7 5 3 0 7 7 200 9 0 11 3 14 15 27 9 15 5 10416 3618 FX4 600360 075 600 7 5 3 0 6 7 200 7 2 9 0 14 15 27 9 15 5 10420 3618 FX4 208160 100 208 10 1 2 7 9 690 48 1 60 1 4 70 37 2 20 6 10409 3619 FX4 208360 100 208 10...

Page 8: ... will not enter Mounting Holes Two 9 16 in 14 3 mm diameter holes at top of heater Heating Elements Three long life low watt density high grade metal sheathed elements Temperature High Limit Automatic reset type snap action bimetal open on temperature rise Rated 100 000 cycles at 10 amps handles 0 128 amps Control Circuit 120 Volts 0 128 amps 15VA Grounded Optional Built in Thermostat Explosion pr...

Page 9: ...ting Holes Two 9 16 in 14 3 mm diameter holes at top of heater Heating Elements Three long life low watt density high grade metal sheathed elements Temperature High Limit Automatic reset type snap action bimetal open on temperature rise Rated 100 000 cycles at 10 amps handles 0 130 amps Control Circuit 115 Volts 0 130 amps 15VA Grounded Optional Built in Thermostat Explosion proof 2 C to 28 C 36 F...

Page 10: ...SEMBLY DIAGRAM HIGH LIMIT ASSEMBLY DIAGRAM Optional built in thermostat replaces item 16 1 4 22 23 24 5 6 7 8 9 10 11 12 13 14 15 16 17 2 9 19 20 21 25 26 30 31 32 27 28 29 3 18 33 BUS BAR CONFIGURATION ALL 1 PHASE MODELS BUS BAR CONFIGURATION ALL 3 PHASE 60 HERTZ 3 PHASE 50 HERTZ 415 VOLT MODEL BUS BAR CONFIGURATION 3 PHASE 380 VOLT 50 HERTZ MODELS ONLY ...

Page 11: ...788 Bracket Motor Mount Left 14 3737 4590 3737 4590 3737 4590 Coupling Motor 15 3811 3812 3813 Conduit Motor 16 4983 4983 4983 Enclosure Conduit Junction 17 208 240V 60 HZ 1 PH 3813 220V 50 HZ 1 PH 3813 480V 60 HZ 1 PH 3813 ALL 3 PH 3813 3813 Conduit Control Enclosure 18 3810 3810 3810 Conduit Element Enclosure 19 3793 3793 3793 Enclosure Element 20 3510 3510 3510 Cover Element Enclosure 21 3790 3...

Page 12: ...ring into the thermowell without damaging the insulating tube Secure in place with the cotter pin see Figure 12 MOTOR FAN FAN GUARD 1 Remove bolts holding the motor to the motor mount On units with a built in thermostat remove the bolts on the back of the thermostat enclosure 2 Remove conduit 1 located between motor junction box and control enclosure by turning it in the direction illustrated see ...

Page 13: ... the same rating T R A N S F O R M E R 1 Replace with a factory supplied transformer of the same rating 2 On the new transformer select primary wires to match heater voltage Ensure that the correct transformer secondary lead is grounded see Figure 8 Individually terminate all unused wires using closed end connectors F U S E Replace fuse with one of the same type and rating as indicated on P C Boar...

Page 14: ... 14 NOTES ...

Page 15: ... 15 NOTES ...

Page 16: ...y but not so as to limit the generality of the foregoing includes physical chemical or mechanical abuse accident improper installation of the product improper storage and handling of the product improper application or the misalignment of parts No warranty applies to paint finishes except for manufacturing defects apparent within 30 days from the date of installation The Company neither assumes no...

Reviews: