given in the repair section of this
manual.
Body Seals
1)
Unthread the Bottom Cap (Item 22)
and remove the ball (Item 18) and
the spring (Item 16).
2)
Also remove the Bottom Sleeve
(Item 19) at this time.
3)
Using the pick, insert the pick into
the Ball seal (Item 17), being careful
not to damage the inside edges and
pull the Shut Off Sleeve (Item 13)
out of the body. The pick will grab
into the holes in the center of the
sleeve. The Shut Off Piston (Item
14) and Shut Off Spring (Item 16)
will come out with the Sleeve.
4)
Again using the pick remove the Top
Sleeve (Item 15), being careful not to
damage the Block Seal (Item 12).
5)
Now, also using the pick, remove the
final Shaft Seal (Item 9).
IV. REPAIR AND ASSEMBLY
1) Remove the seals from the spool
assembly, Sleeve, and Bottom Cap.
2) Using an appropriate safety solvent,
clean all parts.
3)
Inspect the shaft assembly for any
major damage such as burrs, knicks.
Also, inspect it for straightness.
Replace the shaft assembly if
damaged.
4)
Examine the valve body for any
damage such as burrs, nicks, etc.
Replace if damaged.
5)
Examine the Ball (Item 18), Ball
Seal (Item 17) and Block Seal (Item
12) and replace if damaged. The
seals can be removed with the pick.
Insert the new seal into the cavity.
Most of the seal should fall in easily.
Now place the sleeve in a vice and
slowly press the seal into the sleeve.
This will ensure a proper seal.
6)
Replacement seals for a Ruelco
product repair kit are required for
proper valve performance. It is
recommended that all seals be
lubricated before and after
installation with a high quality
silicon based grease.
7)
Lubricate the inside of the Body
(Item 6). Replace the Shaft Seal
(Item 9) making sure that the face
groove and lips can be seen and
point away from the cap.
8)
Install the Sleeves into the body
making sure that the Seals are
orientated away from the Cap.
9)
Place the ball inside the body and
resting, then place the Bottom sleeve
over the ball.
10) Finally, install the spring into the
bottom sleeve and screw the Bottom
Cap over the spring. This cap must
be tightened firmly.
V. DISASSEMBLY AND REPAIR
OF OVERRIDE CAP
Note: All Item Numbers refer to the
Override Model 8200-20000
ii
