5
The pylon structure is made up of (
A4 GIRDER LEGS
), (
B BASE PLATE
) and (
C
TOP PLATE
). Then you can choose one of four different heads to suits your specific
needs, they are (
D DOUBLE HIGH BEAM
), (
E DOUBLE LOW BEAM
), (
F SINGLE
HIGH BEAM
) and (
G SINGLE LOW BEAM
). On all the different heads you will use
one or two of the (
K LIGHT OUTLETS
) and either the (
H 2 DOUBLE ROOFS
) or (
J
SINGLE ROOF
). For the single head you will also need the (
L CLOSURE PIECE
),
which will limit the light leak.
PREPARING THE CUT PIECES
Firstly, remove all the laser cut parts from the sheets. The sheets can be discarded.
Clean the edges of the parts if there are any tiny bits where the parts were fixed to
the sheets. This can be done with your knife or even your thumb nail.
We recommend that you start by sanding your finished product with a very light
sandpaper to ensure a smooth finish for the end product.
WORD OF ADVICE
We would strongly advise you to do a quick dry assembly before you start gluing the
laser cut parts together. Lay out all the parts on your work surface and make sure
that the parts are not upside down or mirrored. In most instances it will make no
difference, but in others it may be crucial to ensure a perfect product in the end.
PAINTING YOUR PRODUCT
We would strongly advise you to finish the product with paint or wood stain to make
them as appealing as possible. The parts should be primed (2 coats) and painted
before final assembly. Spray paint can also be used to get a very smooth finish. Oil
or water-based paint can be used and specialised paints like chalk paint can be used
to give unique finishes.
Generally, it is highly advisable to paint/spray before gluing. You may not be able to
get to the inside of the structure after it is glued together. Covering all the parts that
must not be painted or sprayed with the same colour can be a tedious process. Pre-
painting will avoid this process.
Please ensure that no paint clog a sleeve where a lug must fit in later. The
tolerances are often so tight that too thick a layer of paint may cause problems. It is
our experiences that a small foam roller instead of a brush, will produce a better
finish and far less clogging of sleeves.
Applying a base or undercoat normally makes life easier afterwards. Two coats of
primer are advisable because the MDF absorbs a lot of paint. Using a single colour
for the undercoat of all parts works quite well from personal experience. You can
choose the paint of your preference, whether it is oil or water based. Cleaning