RTI ACF-3000 Operation Manual Download | Manualshive

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RTI Technologies, Inc

4075 East Market St.

York, PA 17402

800-468-2321

www.rtitech.com

OPERATION MANUAL

ACF-3000

Air Conditioner Component Flush

Manual P/N 035-80915-00

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Summary of Contents for ACF-3000

Page 1: ...RTI Technologies Inc 4075 East Market St York PA 17402 800 468 2321 www rtitech com OPERATION MANUAL ACF 3000 Air Conditioner Component Flush Manual P N 035 80915 00 ...

Page 2: ...on 2 Safety Precautions 3 Adapter Instructions 4 Flush 5 Purge 6 Empty Solvent Tank 7 Spin on Filter Replacement 8 Charcoal Air Filter Replacement 9 Coalescing Filter Replacement 9 Troubleshooting Guide 10 Parts Identification 11 Flow Diagram 12 ...

Page 3: ...nents Description Unpack all components and verify quantities per this illustration Contact RTI if any items are missing Adapter List 1 6 Bracket 2 2 8 Bracket 2 3 10 Bracket 2 4 12 Bracket 2 5 12 L Bracket 2 6 Straight Flush Fitting 2 7 Flush Locking Screw 2 8 90 Degree Flush Fitting 2 9 Aluminum Spacer Kit 4 10 Flush Neoprene Seal Kit 16 ...

Page 4: ...ble unit parts when directed by an RTI representative Comply with local state and federal regulations for fluid disposal Material Safety Data Sheets MSDS must be obtained on all chemicals and placed in a shop file for reference Note MSDS can be found on the RTI web site www rtitech com CAUTION DO NOT allow the solvent to come in contact with any painted surfaces In case of contact immediately clea...

Page 5: ... 2 Connect the 90 degree fitting 5 in the selected bracket 3 3 Connect the knob screw 2 loosely 4 Select the proper neoprene seal 4 and place on 90 degree fitting 5 Note There are various size seals to cover all vehicle applications 5 Slide the adapter onto the vehicle fitting 6 Tighten flush locking screw 1 then tighten knob screw 2 Warning Do not over tighten 8 Connect the ACF Hose Coupler Colla...

Page 6: ...outlet ports of the component to be flushed and connect ground strap to adequate ground on vehicle see page 4 for Adapter Instructions 5 Connect the Line with the Red IN inlet label to the inlet adapter fitting on the component Connect the Line with the Black OUT outlet label to the outlet adapter fitting 6 Connect shop air to Shop Air Coupler with a minimum pressure of 90 psi 7 Turn the Selector ...

Page 7: ...ext step 3 Turn the Selector Valve completely to PURGE 4 Purge the component for a minimum of 30 minutes to ensure that it is completely dry 5 Turn the Control Valve to OFF 6 Disconnect the IN and OUT hoses from the adapter fittings 7 Disconnect the adapter fittings from the component 8 The Coalescing Filter will need to be drained periodically Turn the drain valve at the bottom of the filter coun...

Page 8: ...on the degree of contamination of the components Remove used flush solvent from the ACF as follows 1 Turn the Control Valve to OFF 2 Place an adapter fitting on the IN Hose and place it into a waste container 3 Turn the Selector Valve to PURGE 4 Turn the Control Valve to FLUSH 5 Verify that the ACF is completely drained before continuing 6 Turn the Control Valve to OFF 7 At this point the RTI Spin...

Page 9: ...flushing procedure This filter must be replaced with an RTI brand Spin on filter 1 Locate the Spin on Filter on the rear of the ACF 2 Turn the filter counterclockwise and remove it 3 Apply a small amount of lubricant to the filter gasket and install the new filter Take caution to hand tighten only ...

Page 10: ...ew one 3 Replace retaining plate and tighten wingnut to finger tight only Coalescing Filter Element Replacement The coalescing filter element must be replaced after every 100 flush and purge services In some cases the element may need to be replaced sooner if the shop air supply contains high amounts of moisture and oil A clogged element will restrict the airflow in the purge process and should be...

Page 11: ...ump may be defective Remove the front cover and refer to the Parts Identification section to locate the pump for replacement P N 026 80298 00 The ACF air regulator is malfunctioning Remove the front cover and refer to the Parts Identification section to locate the regulator for replacement P N 022 80116 00 The shop air is below 90 psi Adjust the shop air pressure to at least 90 psi The solvent doe...

Page 12: ...Plastic 2 FPT 2 022 80119 00 Ball Valve 3 Way 1 4 FPT BHD VITON 3 021 80174 00 Steel Cap 2 MPT With Rubber Washer 4 026 80302 00 Replacement Charcoal Filter 5 026 80253 00 Spin On Filter 6 305 80004 00 Ground Strap Assy 7 026 80300 00 Replacement Coalescing Filter 8 022 80116 00 Regulator 1 4 FPT X 1 4 FPT Panel Mount 9 026 80298 00 Pump Air 2 0 GPM 20 80 PSI GEOLAST 10 022 80112 00 Valve Check 2 ...

Page 13: ...Page 12 Flow Diagram ...

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