RSP CiRo L Installation And Maintenance Manual Download Page 23

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M0410-1

version 3.3

Remove rotation stops from
robot (when applicable)

Unscrew and remove any
rotation stop fastened in the
robot.

NOTE!

Only required when

rotation stops are fastened,
to the robot with screws.

Remove CiRo

Unscrew the screws holding
the CiRo and remove it.

NOTE!

Rotate the CiRo in

order to reach all screws for
loosening.

NOTE!

The CiRo is heavy

and may cause damage if
dropped.

Clean robot flange

Mount replacement CiRo

Follow instructions in
section 2.1 or 2.2.

Summary of Contents for CiRo L

Page 1: ...Installation and Maintenance Manual CiRo S M MHD L XL Tool changers Swivels Swivels with Tool changers Grippers Hose packages Valve Units Tool systems M0410 1 ...

Page 2: ...2 M0410 1 version 3 3 ...

Page 3: ...use of this document or the software or hardware described in this document The document or parts of it may not be reproduced or copied without prior permission from Robot System Products AB It may neither be imparted to a third party nor otherwise be used without authorization Infringement hereof will be subject to action in accordance with the applicable laws Further copies of this document can ...

Page 4: ...5 Required products 7 2 INSTALLATION 8 2 1 Installation of CiRo S MHD L and XL on robot 8 2 2 Installation of CiRo M1 and M2 on robot 13 3 MAINTENANCE AND SERVICE 16 3 1 Wear parts 16 3 2 Activities and intervals 16 3 2 1 Visual inspection of the CiRo 16 3 2 2 Cleaning and lubrication of CiRo 17 3 3 Replacements 19 3 3 1 Replacement of wear parts 19 3 3 2 Replacement of CiRo 21 4 DISPOSAL AND RECY...

Page 5: ... capabilities fully maintained Our Swivel tool changers unite the TrueConnect mechanism with our swivel technology combining the best out of the two technologies With RSPs unique CiRo cables and hoses can be freely selected with high robot flexibility maintained and the space requirements reduced Our integrated Tool systems are delivered as complete plug and play solutions designed for quick and s...

Page 6: ...not been taken out of operation See safety information for the robot WARNING Only perform work on tools or tool changers attached to the CiRo if the air pressure is safely switched off WARNING Be aware that the CiRo is heavy and may cause personal injury and equipment damage if dropped 1 2 2 Explanation of warnings The warnings in this document are specific to the products in this manual It is exp...

Page 7: ... fastening of cables and hoses Nipper For cutting of cable ties 1 5 Required products Products required for installation and maintenance work Product Specification Note Cleaning agent Industrial alcohol or similar For CiRo Grease I0876 Molykote BR2Plus For hose cable guide Cable grease Castrol Optitemp RB 1 For cables and hoses Threadlocker Loctite 2400 or similar For locking of screw when mountin...

Page 8: ...Mount hose holder Mount hose holder on the backside of the CiRo housing through the mounting ring with the enclosed screws for CiRo S the maximum tightening torque is 2 Nm for MHD and L1 see tightening torques above NOTE The hose holder shall be positioned at the opening in the housing 6 Mount rotation stops Mount rotation stop on the backside of the CiRo housing with the enclosed screws for CiRo ...

Page 9: ...re that the guide pin fits to the guide hole in the CiRo NOTE The CiRo is heavy and may cause damage if dropped 9 Mount CiRo Mount the CiRo with the screws and bushings when applicable enclosed in the adaptation kit Use an Allen key for tightening see tightening torques above NOTE Rotate the CiRo around the Z axis to reach all screws during tightening NOTE On some robots rotation stops shall be fa...

Page 10: ...ykote BR2Plus on the surfaces between the hose cable guide and the housing and bushing before tightening 10B Fit and mount guide base CiRo XL only Fit and mount the hose cable guide base and bushing with the enclosed M8 screw to the CiRo NOTE Apply a small amount of threadlocker Loctite 2400 on the screw before mounting NOTE The guide for radial mounting is mounted directly on the CiRo 11B Fit and...

Page 11: ...he protective hose should protrude from the hose clamp NOTE Apply a small amount of cable grease Castrol Optitemp RB 1 on cables and hoses before entering the protective hose 12 B Mount elbow gland CiRo S only Mount the elbow gland with the enclosed nut NOTE The elbow gland and nut are delivered as parts of an RSP hose package 13 B Mount protective hose CiRo S only Mount the protective hose by pus...

Page 12: ...le ties NOTE The cable ties should be mounted around the rubber strip via the slots in the hose cable guide Cut off loose ends of cable ties 15B Fasten cables CiRo XL only Fasten the cables and hoses to the hose cable guide by the hose clamp and the two enclosed M5 screws NOTE If required the cables and hoses may be fastened to the hose clamp by a cable tie via the slots on the hose clamp Cut off ...

Page 13: ...s position on the robot flange 5 Mount hose holder Mount hose holder part of adaptation kit on the backside of the CiRo with four enclosed M6 screws Use a torque wrench for tightening see tightening torques above NOTE The hose holder shall be positioned at the opening in the mounting ring P183 002 6 Mount rotation stops Mount rotation stops on the backside of CiRo with enclosed M6 screws Use a tor...

Page 14: ...ch all screws during tightening 9 Fit hose cable guide Fit the hose cable guide the bushing and enclosed screw to the CiRo NOTE Apply a small amount of threadlocker Loctite 2400 on the screw before mounting NOTE One guide for radial mounting and one for axial mounting are enclosed 10 Mount hose cable guide Fasten the hose cable guide and washers with the enclosed screws Use an Allen key for tighte...

Page 15: ...se Castrol Optitemp RB 1 on cables and hoses before entering the protective hose NOTE For safe action the protective hose should protrude from the hose clamp 13 Attach rubber strip Attach the enclosed rubber strip around the cable and hoses to be mounted on the CiRo NOTE The rubber strip protects the cable and hoses from wear 14 Fasten cables Fasten the cables and hoses to the hose cable guide by ...

Page 16: ...s should be replaced before considerable damage occurs The interval depends on the intensity of use and the working environment Generally the more contaminated environment the closer maintenance intervals The following parts are considered as wear parts o Hose cable guides o Screws and bushings holding hose cable guides o Rubber strips 3 2 Activities and intervals Maintenance activity Interval Des...

Page 17: ...one through a groove at the backside of the housing Clean and apply a small amount of grease Molykote BR2Plus on the surfaces between the mounting ring and the CiRo shaft NOTE Rotate the mounting ring successively to clean and grease gliding surfaces all around 2 Cleaning hose cable guide Clean the surfaces between the hose cable guide and the CiRo shaft and the hose cable guide and the bushing re...

Page 18: ...mall amount of grease Molykote BR2Plus on the surfaces between the hose cable guide and the CiRo shaft and the hose cable guide and the bushing respectively 4 Clean CiRo in general Wipe clean the CiRo in general use cleaning agent industrial alcohol when required ...

Page 19: ...e ties holding the cables and hoses to the hose cable guide with a nipper Remove the rubber strip Remove cables and hoses from the CiRo 3B Release cables and hoses CiRo XL only Release the two screws holding the hose clamp and release cables and hoses If applicable cut any cable tie holding cables and hoses with a nipper Remove the rubber strip Remove cables and hoses from the CiRo 4 Dismount hose...

Page 20: ...ount new hose cable guide according to section 2 1 CiRo M MHD L and XL or section 2 2 CiRo S 7 Attach rubber strip Attach a new rubber strip around the cable and hoses 8 Fasten cables Fasten cables and hoses according to section 2 1 CiRo M MHD L and XL or section 2 2 CiRo S 9 Remount tool Mount tool or tool changer and connect cables and hoses ...

Page 21: ... NOTE Read the safety chapter for the robot 5A Release cables and hoses CiRo S M MHD and L1 Cut the two cable ties holding the cables and hoses to the hose cable guide with a nipper Remove the rubber strip Remove cables and hoses from the CiRo 5B Release cables and hoses CiRo XL only Release the two screws holding the hose clamp and release cables and hoses If applicable cut any cable tie holding ...

Page 22: ...e put back in place directly after the protective hose is removed 6B Dismount protective hose CiRo M MHD L1 and XL Loosen the screws holding the hose clamp and remove the protective hose including cable and hoses from the CiRo and hose clamp 7A Dismount elbow gland CiRo S only Unscrew the nut holding the cable gland and remove it 7B Dismount hose clamp CiRo M MHD L1 and XL Unscrew the screws holdi...

Page 23: ...ly required when rotation stops are fastened to the robot with screws 9 Remove CiRo Unscrew the screws holding the CiRo and remove it NOTE Rotate the CiRo in order to reach all screws for loosening NOTE The CiRo is heavy and may cause damage if dropped 10 Clean robot flange 11 Mount replacement CiRo Follow instructions in section 2 1 or 2 2 ...

Page 24: ... and used in new products They shall be sorted according to type and surface coating and handed over to an authorized recycling facility Metal components of steel and aluminium are substantial in size and easy to identify Copper is primarily used in transmission of power for spot welding Silver or gold plating of contact surfaces may occur Plastics Thermoplastics can in general be re heated and re...

Page 25: ...M0410 1 version 3 3 25 ...

Page 26: ...26 M0410 1 version 3 3 ...

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