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RSG MCS-32, User Manual

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RSG Engineering Limited

Telephone :

01543 438800  

Fax :

01543 438801  

Email :

[email protected]  

Web :

www.rsg-ontop.com

1:

20

UNIVERSAL CONTROLLER PLUS (MCS-32) USER GUIDE

V3

J

: HANDSET AND SWITCH UNIT OPTIONS

1

2

3

4

5

1

2

3

4

5

J 

:

Switch Unit Specification

Please Note:

L

= Latching  

M

= Momentary, please tick the box next to the appropriate key number if required.

The key colour is created by the LED shining behind the key, please specify the colour required.
Keep words as short as possible and abbreviate long words, if an abbreviation is not stated we will insert a standard abbreviation.
Cable entry and button numbering will remain in the same position regardless of orientation please tick the appropriate box to
specify cable entry.

One Box Single Vehicle Architecture (OBSVA) Solution compatible.

Switch No.

Legend 

(eg Front Spots)

Colour

L

M

1
2
3
4
5

CABLE ENTRY RIGHT

CABLE ENTRY LEFT

I require cable entry on the 

RIGHT

I require cable entry on the 

LEFT

5

4

3

2

1

5

4

3

2

1

Switch No.

Legend 

(eg Front Spots)

Colour

L

M

1
2
3
4
5

CABLE ENTR

Y BO

TT

OM

CABLE ENTR

Y 

TOP

I require cable entry from the 

BOTTOM

I require cable entry from the 

TOP

5 small Buttons - Vertical

(MCS-F5)

J:1 

Universal Multi-Way Slimline Flush Fit Switch Unit

5 Small Buttons - Horizontal

(MCS-F5)

Summary of Contents for MCS-32

Page 1: ... effective manner As such it is divided into the following sections Embedded software enables simple system set up together with amendments without the need to change wiring Section 1 User Guide A Device Family Overview 1 1 B General Overview 1 2 C Compatible Switch Units 1 3 D Typical System Specifications 1 4 E Product Specification 1 5 F Connection and Switch Details 1 6 1 13 G Handset and Swit...

Page 2: ...s Handset 16 Buttons 1 18 H 7 MaxiPlus Handset 15 Buttons 1 18 H 8 MaxiPlus Handset 14 Buttons 1 18 H 9 Universal Handset Plus 16 Buttons 1 19 J Switch Unit Specification 1 20 J 1 Slimline Switch Unit 5 Small Buttons 1 20 J 2 Slimline Switch Unit 1 Large 4 Small Buttons 1 21 J 3 Maxi DIN Flush Fit Switch Unit 14 Small Buttons 1 22 J 4 Maxi DIN Flush Fit Switch Unit 2 Large 12 Small Buttons 1 22 J ...

Page 3: ...Flush Fit Switch Unit MCS F14 Description Universal Multi Way Switch Unit with 13 or 14 buttons as standard Part Number UNI MAX XXX MaxiPlus DIN Flush Fit Switch Unit MCS F16 Description Universal Multi Way Switch Unit with 13 or 14 buttons as standard Part Number UNI MXF XXX Mega20 Flush Fit Switch Panel MCS F21 Description Universal Multi Way Switch Panel with 20 buttons This unit was custom des...

Page 4: ...e array of toggle switches When a Multi Way Switch unit is used it is programmed using the MSC 32 software that allows each switch function to be uniquely defined in terms of being either a single or a multi functional switch hot key along with one of 8 colours As well as all the above features the unit also has the ability to interface with vehicle CAN Bus signals or alternatively when fully deve...

Page 5: ...tions in legends and switch actions it is likely that some configuration of the Universal Controller Plus MCS 32 would be required In most cases this would be achieved via the built in programming interface Description Dynamic hand held communications devices designed for use as a stand alone device or in conjunction with a Universal Multi Way handset Part Numbers UNI MIC 005 Mini Handset MCS T8 D...

Page 6: ...p com 1 4 UNIVERSAL CONTROLLER PLUS MCS 32 USER GUIDE V3 D TYPICAL SYSTEM SPECIFICATIONS D Typical System Specifications Single handset with optional built in microphone Single handset with PA microphone Two handsets not exceeding 20 buttons in total For applications requiring between two and four handsets ...

Page 7: ...tiple siren tones selected from software Monitor signal active when siren on PA and radio re broadcast facility UK and European sounds City Mode volume reduction feature Workshop mode volume suppression feature for testing Can be linked with other MCS siren devices to give two vehicle effect LOAD SHEDDING MODULE Via internal or external monitoring Automatic in conjunction with other equipment acti...

Page 8: ...ons Gateway Controller 32 Outputs Headlight Flasher Load Shedding Split Charging Logic 24 Inputs Expandable Outputs LED Diagnostic Panel RSG Engineering Limited Telephone 01543 438800 Fax 01543 438801 Email sales rsg ontop com Web www rsg ontop com 1 6 UNIVERSAL CONTROLLER PLUS MCS 32 USER GUIDE V3 F CONNECTION AND SWITCH DETAILS F Connection and Switch Details ...

Page 9: ...oftware Configured Audio Inputs USB Port RS485 MAXI SWITCH UNIT UNI MAX XXX Traditional Individual Switching Options MIDI SWITCH UNIT UNI MID XXX SLIMLINE SWITCH UNIT UNI SLM XXX MAXIPLUS SWITCH UNIT UNI MAXF MXH XXX Microphone Option RSG Engineering Limited Telephone 01543 438800 Fax 01543 438801 Email sales rsg ontop com Web www rsg ontop com 1 7 UNIVERSAL CONTROLLER PLUS MCS 32 USER GUIDE V3 F ...

Page 10: ...ound Earth for the Siren MCS Ignition Sense Primary Battery Bank B 40 Amps Supply to Outputs Auxiliary In Out With Bypass and In line Diodes Low Power Outputs 12 x 0 6 Amp Outputs Ideal for low level lightbar control 4 x 2 5 Amp Outputs positive or negative switching Siren Speaker Connector 8 or 11 Ohm High Power Outputs 20 Amp Outputs 1 15 High Power Output 20 Amp Output 16 F 3 Outputs and Power ...

Page 11: ...quipment Logic Control CAN Bus operating parameters can be set up and defined in the CAN Bus User Interface Module that is within the Installer Program see Section K RSG Engineering Limited Telephone 01543 438800 Fax 01543 438801 Email sales rsg ontop com Web www rsg ontop com 1 9 UNIVERSAL CONTROLLER PLUS MCS 32 USER GUIDE V3 F CONNECTION AND SWITCH DETAILS F 5 CAN Bus Interface F Connection and ...

Page 12: ...SG Engineering Limited Telephone 01543 438800 Fax 01543 438801 Email sales rsg ontop com Web www rsg ontop com 1 10 UNIVERSAL CONTROLLER PLUS MCS 32 USER GUIDE V3 F CONNECTION AND SWITCH DETAILS F Connection and Switch Details ...

Page 13: ...software from brake light remote buttons etc high or low inputs Run Lock operating parameters can be set up and defined in the Run Lock User Interface Module that is within the Installer Program see Section K RSG Engineering Limited Telephone 01543 438800 Fax 01543 438801 Email sales rsg ontop com Web www rsg ontop com 1 11 UNIVERSAL CONTROLLER PLUS MCS 32 USER GUIDE V3 F CONNECTION AND SWITCH DET...

Page 14: ...tery Relay Auxiliary Second Battery Voltage levels and timing periods are set up and defined in the Split Charging User Interface Module that is within the Installer Program see Section K Secondary Battery Supplying Power Primary Battery Supplying Power F 8 Split Charging Logic RSG Engineering Limited Telephone 01543 438800 Fax 01543 438801 Email sales rsg ontop com Web www rsg ontop com 1 12 UNIV...

Page 15: ...tion Switch RSG Engineering Limited Telephone 01543 438800 Fax 01543 438801 Email sales rsg ontop com Web www rsg ontop com 1 13 UNIVERSAL CONTROLLER PLUS MCS 32 USER GUIDE V3 F CONNECTION AND SWITCH DETAILS F 9 LED Diagnostic Display F Connection and Switch Details ...

Page 16: ... All Run Lock H L Flash Front Spots Right Alley 360 Blues Left Alley Map Light Sign Int Light The range of Universal Multi Way handsets and switch units are the preferred option for use with the Universal Controller Plus MCS 32 particularly for new installers These units are supplied fully programmed by RSG to the customers specification see pages 1 16 1 23 for individual specification sheets Each...

Page 17: ...ghtness when OFF high brightness when ON and both levels dimmed at night Back light colour can be set to suit switch function A fully tactile one piece wipe clean keypad with positive clicks Multiple mounting options for each type of switch unit Optional Anti Bacterial finish available Each switch can operate independently or in conjunction with other switches as well as having unique legends ther...

Page 18: ... AND SWITCH UNIT SPECIFICATION H Handset Specification Please Note Any key can be programmed for use as PTT Push To Talk please tick the box next to the appropriate key number if required L Latching M Momentary please tick the box next to the appropriate key number if required The key colour is created by the LED shining behind the key please specify the colour required Keep words as short as poss...

Page 19: ...idi Handset 8 Buttons MCS T10 Switch No Legend eg Front Spots Colour PTT L M 1 3 5 6 7 8 9 10 H Handset Specification Please Note Any key can be programmed for use as PTT Push To Talk please tick the box next to the appropriate key number if required L Latching M Momentary please tick the box next to the appropriate key number if required The key colour is created by the LED shining behind the key...

Page 20: ...Multi Way MaxiPlus Handset 14 Buttons MCS T16 Switch No Legend eg Front Spots Colour PTT L M 1 3 5 6 7 8 9 10 11 12 13 14 15 16 H Handset Specification Please Note Any key can be programmed for use as PTT Push To Talk please tick the box next to the appropriate key number if required L Latching M Momentary please tick the box next to the appropriate key number if required The key colour is created...

Page 21: ...words if an abbreviation is not stated we will insert a standard abbreviation I DO require PTT Push to Talk I DO NOT require PTT Push to Talk Essential Notes The 16 way Handset Plus is available with and without PTT Push To Talk Push to Talk is operated by a switch on the right hand side of the unit Please ensure that you tick the appropriate box below Push to Talk Operating Switch Optional RSG En...

Page 22: ... is not stated we will insert a standard abbreviation Cable entry and button numbering will remain in the same position regardless of orientation please tick the appropriate box to specify cable entry One Box Single Vehicle Architecture OBSVA Solution compatible Switch No Legend eg Front Spots Colour L M 1 2 3 4 5 CABLE ENTRY RIGHT CABLE ENTRY LEFT I require cable entry on the RIGHT I require cabl...

Page 23: ...standard abbreviation Cable entry and button numbering will remain in the same position regardless of orientation please tick the appropriate box to specify cable entry One Box Single Vehicle Architecture OBSVA Solution compatible 1 Large 4 Small Buttons Vertical MCS F5 1 2 3 4 5 5 4 3 2 1 Switch No Legend eg Front Spots Colour L M 1 2 3 4 5 CABLE ENTRY BOTTOM CABLE ENTRY TOP I require cable entry...

Page 24: ...nd button numbering will remain in the same position regardless of orientation please tick the appropriate box to specify cable entry Switch No Legend eg Front Spots Colour L M 1 2 3 4 5 6 7 8 9 10 11 12 13 14 CABLE ENTRY RIGHT CABLE ENTRY LEFT I require cable entry on the RIGHT I require cable entry on the LEFT J 4 Universal Multi Way Maxi DIN Flush Fit Switch Unit 2 Large 12 Small Buttons MCS F1...

Page 25: ...quired The key colour is created by the LED shining behind the key please specify the colour required Keep words as short as possible and abbreviate long words if an abbreviation is not stated we will insert a standard abbreviation Cable entry and button numbering will remain in the same position regardless of orientation please tick the appropriate box to specify cable entry I require cable entry...

Page 26: ...or this to cover expenses unless significant quantities are required over the project lifetime Although RSG can supply the software CD to suitably qualified persons it is not normally practical to offer technical support to customers who have not partaken in formal training scheme Entering the Universal Controller Plus Programming Mode Before attempting to perform any detailed programming as descr...

Page 27: ...RRENT BANK A MAX 40A BANK A A 4 x Medium Power Outputs 2 5Amps maximum each Supply Output Current To Operate Comment Consumption 1 2 9 10 BANK A B BANK A B Supply Output Current To Operate Comment Consumption 8 9 10 11 12 13 14 15 TOTAL CURRENT BANK B MAX 40A BANK B B Primary 16 RSG Engineering Limited Telephone 01543 438800 Fax 01543 438801 Email sales rsg ontop com Web www rsg ontop com 1 25 UNI...

Page 28: ...FORMATION 2 Input signals 24 x in total 12 x Negative Switching Inputs Input To Operate In Conjunction with Other Functions if Appropriate Comment 1 2 3 4 5 6 7 8 9 10 11 12 RSG Engineering Limited Telephone 01543 438800 Fax 01543 438801 Email sales rsg ontop com Web www rsg ontop com 1 26 UNIVERSAL CONTROLLER PLUS MCS 32 USER GUIDE V3 K PROGRAMMING THE UNIVERSAL CONTROLLER PLUS K 2 Allocation of ...

Page 29: ...en siren ON Normal 100 Watt Siren Level City Mode Siren 80 of max Workshop Test Mode Siren 50 80 of max Microphone and Radio Re Broadcast Options Parameter to be Specified Required Yes No and Operational Parameter Comment Microphone Required separate unit Microphone required with handheld switch panel Radio re broadcast required RSG Engineering Limited Telephone 01543 438800 Fax 01543 438801 Email...

Page 30: ... Low level Input Inputs Assigned in Software 4 Split Charge Controller Parameter to be Specified Required Yes No and Operational Parameter Comment Switch In Secondary Battery Level Switch In Charge Secondary Battery Level Monitoring of Primary Battery Voltage Output to Drive Charging Solenoid Solenoid Pull In Voltage Level Solenoid Drop Out Voltage Level RSG Engineering Limited Telephone 01543 438...

Page 31: ...ld be defined by customers requiring RSG to assist with setting up a unique MCS 32 configuration file Completed By Name Company Date RSG Engineering Limited Telephone 01543 438800 Fax 01543 438801 Email sales rsg ontop com Web www rsg ontop com 1 29 UNIVERSAL CONTROLLER PLUS MCS 32 USER GUIDE V3 K PROGRAMMING THE UNIVERSAL CONTROLLER PLUS K 2 Allocation of Operational Parameters continued K Progra...

Page 32: ... V_A V_A V_B V_P A typical sample of how power may be distributed within the MCS 32 to aid assigning outputs BANK A INPUT BANK B INPUT PRIMARY INPUT GROUND RSG Engineering Limited Telephone 01543 438800 Fax 01543 438801 Email sales rsg ontop com Web www rsg ontop com 1 30 UNIVERSAL CONTROLLER PLUS MCS 32 USER GUIDE V3 K PROGRAMMING THE UNIVERSAL CONTROLLER PLUS K 3 Power Distribution K Programming...

Page 33: ...to a typical most complex function However as options are so vast and varied we recommend one of our training courses is attended RSG Engineering Limited Telephone 01543 438800 Fax 01543 438801 Email sales rsg ontop com Web www rsg ontop com 1 31 UNIVERSAL CONTROLLER PLUS MCS 32 USER GUIDE V3 K PROGRAMMING THE UNIVERSAL CONTROLLER PLUS K 4 User Interface Handset Type K Programming the Universal Co...

Page 34: ... Enable MCS 32 Outputs RSG Engineering Limited Telephone 01543 438800 Fax 01543 438801 Email sales rsg ontop com Web www rsg ontop com 1 32 UNIVERSAL CONTROLLER PLUS MCS 32 USER GUIDE V3 K PROGRAMMING THE UNIVERSAL CONTROLLER PLUS K 5 User Interface Handset Buttons to MCS 32 Outputs K Programming the Universal Controller Plus MCS 32 ...

Page 35: ...for details RSG Engineering Limited Telephone 01543 438800 Fax 01543 438801 Email sales rsg ontop com Web www rsg ontop com 1 33 UNIVERSAL CONTROLLER PLUS MCS 32 USER GUIDE V3 K PROGRAMMING THE UNIVERSAL CONTROLLER PLUS K 6 User Interface Interactive Functions within the MCS 32 K Programming the Universal Controller Plus MCS 32 ...

Page 36: ...ndset is in the correct orientation imagine that each row of buttons becomes a number The bottom row of buttons are always row zero 0 regardless of the type of handset the next row becoming one 1 two 2 and so forth travelling up the handset Step 2 Ensure the MCS 32 is wired and powered up ready to accept the handset s Simultaneously press and hold down a button on row 0 and row 2 Whilst holding th...

Page 37: ... in the correct orientation imagine that each row of buttons becomes a number The bottom row of buttons are always row zero 0 regardless of the type of handset the next row becoming one 1 two 2 and so forth travelling up the handset Step 2 Ensure the MCS 32 is wired and powered up ready to accept the handset s Simultaneously press and hold down a button on row 0 and row 1 Whilst holding these butt...

Page 38: ...RS485 Serial Interface 2 39 3 5 CAN Bus Serial Interface 2 39 3 6 Audio Announcements and Volume 2 39 3 7 Diagnostics 2 40 4 Wiring and Connections 2 42 4 1 Power Inputs 2 42 4 2 Power Outputs 2 42 4 3 Auxiliary IO s 2 42 4 4 Configurable Outputs 2 43 4 5 System Connector 2 43 4 6 Inputs 2 43 4 7 CAN Bus 2 43 4 8 RS485 2 44 4 9 PWM 2 44 4 10 Speaker Outputs 2 45 4 11 Audio 2 45 5 Device Connection...

Page 39: ...wer to a single power output This input should be protected with a fuse rated at 1 Amp 1 3 Digital Inputs 12 x Positive Switched 12 x Negative Switched 1 4 Analog Inputs Primary battery sense 1 5 Analog Monitoring Bank A voltage sense Bank B voltage sense Internal temperature monitor Output channel current monitors Siren system current monitor 1 6 Outputs 16 x High side current and voltage protect...

Page 40: ...obstruct fan vents along the top side or under surfaces of the MCS32 Do not install any equipment on top or underneath the MCS32 The above installation requirement must be followed for safe operating and extended product lifetime RSG Engineering Limited Telephone 01543 438800 Fax 01543 438801 Email sales rsg ontop com Web www rsg ontop com 2 37 UNIVERSAL CONTROLLER PLUS MCS 32 USER GUIDE V3 2 INST...

Page 41: ...el can be programmed with individual over current and under voltage protection Channel 16 is sourced from the primary battery input Each output is independently capable of switching 20 Amps Using Software the outputs can be configured for Minimum Voltage Dropout disables the output when the supply voltage drops below the set level Maximum Current Protection disabled the output when the output curr...

Page 42: ...nal speaker amplifier for making announcements to the vehicle occupants Please see the Software Modules Battery Monitoring and Gateway Commander To set the volume levels for the MCS32 follow the following procedure 1 Press and hold the MCS 32 Diagnostic Button on the side of the unit this is located next to the System Connector 2 While holding the MCS 32 Diagnostic Button press and release the res...

Page 43: ...orking Optilink Handset 4 STANDBY a SLOW PULSING GREEN Unit has entered Standby Mode b OFF Standby feature is not enabled c AMBER If the Standby Mode is enabled the LED shows amber while the unit is timing down to Standby Mode d RED Unit will not enter Standby Mode until active outputs are de activated 5 SIREN a OFF Siren has not been configured in software b SLOW PULSING GREEN Siren is in low pow...

Page 44: ...state of the outputs The following table defines the state of the output OFF The output is not enabled GREEN The output is enabled This does not show the flash pattern only that the output is active AMBER The output is enabled but the supply voltage has dropped below the set level Voltage Dropout RED OFF Handset Inputs RS485 or PWM LEDS 1 16 display the state of the inputs RED The button is not pr...

Page 45: ...CTION SUPPLY 1 Output 16 Bypass Diode Inline Diode from Output 16 2 Power Output 16 Primary 3 Output 16 Bypass Diode Inline Diode from Output 16 4 N C 5 Bypass Diode Bypass Diode to High Power Output 8 6 Bypass Diode Bypass Diode to High Power Output 7 7 N C 8 Bypass Diode Bypass Diode to High Power Output 10 9 Bypass Diode Bypass Diode to High Power Output 9 RSG Engineering Limited Telephone 0154...

Page 46: ...y low power mode All functionality is suspended 4 6 Inputs PIN NAME FUNCTION 1 12 Negative Inputs User Defined 13 24 Positive Inputs User Defined 4 7 CAN Bus PIN NAME FUNCTION 1 Remote Power Output 12v Output for CAN Remotes Protected with a 500mA resettable fuse 2 CAN 1 High 3 CAN 1 Low 4 Ground 5 CAN 2 High 6 CAN 2 Low RSG Engineering Limited Telephone 01543 438800 Fax 01543 438801 Email sales r...

Page 47: ...in more current versions PIN NAME FUNCTION 1 Left Microphone Input 2 Ground Common 3 A Data 4 5 12VDC 12v Supply Output 250mA Max 6 Right PTT Sw PTT Active Low 1 6 RSG Engineering Limited Telephone 01543 438800 Fax 01543 438801 Email sales rsg ontop com Web www rsg ontop com 2 44 UNIVERSAL CONTROLLER PLUS MCS 32 USER GUIDE V3 4 WIRING AND CONNECTIONS 4 Wiring and Connections continued ...

Page 48: ...ive Speaker Connection for In vehicle Announcements 3 Audio In Negative From Radio Rebroadcast 4 Right Audio In Positive From Radio Rebroadcast RSG Engineering Limited Telephone 01543 438800 Fax 01543 438801 Email sales rsg ontop com Web www rsg ontop com 2 45 UNIVERSAL CONTROLLER PLUS MCS 32 USER GUIDE V3 4 WIRING AND CONNECTIONS 4 Wiring and Connections continued For connection to Siren Amplifie...

Page 49: ...ART NUMBER 19 1389 CONNECTORS AND PIN PACK REPLACEMENT PART NUMBER 22 1507 CABLE CONNECTOR ADAPTOR AND PIN KIT REPLACEMENT PART NUMBER 22 1508 HAND HELD MICROPHONE WITH PRE AMP REPLACEMENT PART NUMBER UNI MIC 005 IN LINE JOINING PIECE REPLACEMENT PART NUMBER 19 1389 MICROPHONE CLIP KIT REPLACEMENT PART NUMBER ACC 242 MCS 32 Y SPLITTER Links Microphone handset and MCS 32 REPLACEMENT PART NUMBER ACC...

Page 50: ...ription and Application Item Code RSG Part Number MCS 32 Microphone with pre amp Compatible with legacy DIN adaptor UNI INT 001 2011274 UNI MIC 005 Microphone for CVS 012 complete with adaptor for manual inputs 2011003 UNI MIC 003 Microphone for CVS 012 without adaptor for systems 2011001 UNI MIC 006 Microphone mounting kit dash half spare Clip Bracket 13 1250 Microphone mounting clip all types sp...

Page 51: ...s for use with MCS 32 Devices General Description and Application Item Code RSG Part Number Molex Crimp Tool 16 to 24 AWG RSG Part Number 45 1005 Extraction Tool for Molex Crimp Terminals RSG Part Number 45 1006 Midi Handset T10 Rubber Surround Spare 2011232 QFT ACC 316 Midi Handset T10 Quick Fit Rubber Shroud Spare 2011232 SHD ACC 325 Handset Hub MCS MHH MCS 32M ACC 327 Cables for use with MCS 32...

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