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Royal RG1000, Owner'S Manual

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WOOD PELLET GRILL

 

OWNER’S MANUAL

CAUTION DO NOT USE 

OR STORE NEAR COMBUSTIBLE MATERIALS 

INCLUDING GASOLINE, THINNER, OIL, PAINTS OR FLAMABLE LIQUIDS

w w w. r o y a l l g r i l l s . c o m    

325  South  Park  Street  Reedsburg,  WI  53959   

 

Phone  608-768-8508                                                        

DESIGNED FOR RESIDENTIAL OUTDOOR USE ONLY.  USE FOOD GRADE WOOD PELLETS.

MODELS: RG1000  RG2000  RG3000  

(Side Hopper Construction)

RG1000

RG3000

RG2000

Summary of Contents for RG1000

Page 1: ...ALS INCLUDING GASOLINE THINNER OIL PAINTS OR FLAMABLE LIQUIDS www royallgrills com 325 South Park Street Reedsburg WI 53959 Phone 608 768 8508 DESIGNED FOR RESIDENTIAL OUTDOOR USE ONLY USE FOOD GRADE WOOD PELLETS MODELS RG1000 RG2000 RG3000 Side Hopper Construction RG1000 RG3000 RG2000 ...

Page 2: ...th some assembly required Follow the simple instructions and you ll be ready to start grilling in minutes TOOLS REQUIRED 2 7 16 wrenches 1 3 8 wrench or nut driver 1 4 wrench or nut driver 2 3 Phillips screw driver hammer STEP 1 Carefully remove packaging material and free unit from shipping skid use cardboard or cloth under the grill base during assembly to prevent scratches STEP 2 Check the pack...

Page 3: ... long screws NOTE check blade after installation to ensure that it spins without rubbing when mounted STEP 4 Plug combustion fan into receptacle with orange and white wire coming from the control board wire harness STEP 5 Attach swivel caster wheels to both short legs using 2 1 4 20 screws and flange nuts for each swivel wheel Locate fan motor assembly with bracket over auger opening ...

Page 4: ...stalled STEP 7 Using 4 1 4 20 x 5 8 Phillips head bolts and 4 flange nuts position bottom shelf between the legs Now final tighten leg bolts to cabnet from step above STEP 8 Secure a cap nut on ONE end of the 3 8 rod with a hammer SLIDE over the rod 1 3 8 washer 1 5 wheel 1 3 8 washer and slide rod through both legs Slide on 1 3 8 washer 1 5 wheel 1 3 8 washer and 1 cap nut NOTE Support the rod en...

Page 5: ...he handle RG2000 RG3000 STEP 10 Move grill into up right position Attach side shelf assembly brackets to end of grill using 4 1 4 20 x 5 8 Phillips head bolts and 4 flange nuts STEP 11 Attach chimney to roof by sliding up through from inside the grill and securing 2 3 8 phillips head screws loc nuts ...

Page 6: ...ng location Remove the grates drip pan and heat shield Note A 110 volt grounded electrical outlet will be needed within 6 feet of the grill STEP 15 Place the control switch in the off position and plug in the unit Visually check the Pellet hopper to see that no foreign objects are present like packing material CAUTION Locate your new grill such that all surfaces are at least 18 from any combustibl...

Page 7: ...EP 19 Charge the pellet auger Add food grade wood pellets to the hopper and watch the fire pot until pellets appear takes approx 5 7 minutes STEP 20 Once a couple of pellets have reached the fire pot Turn the control switch to the off position Then place the heat shield over the fire pot so that it is centerend over the fire pot STEP 21 Install the DRIP PAN with one end sloping towards the catch d...

Page 8: ... DIDN T START TURN IT OFF AND ON AGAIN TO REPEAT THE START CYCLE OPERATING DO S and DON TS EACH TIME YOU START YOUR GRILL CHECK PELLET HOPPER TO ENSURE PELLETS ARE DRY AND READY TO USE Wet pellets can swell and damage the auger or shear the pin Apply a new foil to the spatter plate for easy clean up Check for and remove any excessive drippings or build up to avoid flare ups and grease fires FIRST ...

Page 9: ... 2 MINUTE INTERVALS Temperature will vary depending type of pellets and outside air temperature This mode is used following HIGH MODE searing of meat or for slightly longer cooking times that promote more smoke flavoring LOW SMOKE MODE ALLOWS auger to run and stop at a 1 3 ratio This MODE is normally selected for longer cooking times of larger cuts of meats This tends to promote smoke flavoring an...

Page 10: ...UTLET TRIPS Turning the unit off and back on while cooking will restart the hot rod timer and may provide too much resistance to the circuit causing a fault avoid returning to the off position while cooking Hot rods need to be installed with at least 1 25 inches protruding out the rear of the lock collar on the fire pot This tends to minimize resistance to the system if the control is accidently t...

Page 11: ...K that supply of pellets has not been interrupted CHECK that pellets are dry and designed for grilling applications CHECK that excessive wind is not affecting burning CHECK Visually verify that auger is turning properly o Auger not turning check that cotter pin holding shaft to motor is not broke o Set to high mode and visually recheck that auger is not turning If not unplug grill and check motor ...

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Page 14: ...t Works Cook Mode In Cook Mode the temperature of the grill is constantly monitored and a microprocessor operates the draft fan and fuel feed auger to maintain a constant grill temperature Smoke Mode In Smoke Mode the fuel feed rate is set manually by the operator The grill operates at low temperature to provide maximum smoke SMOKE CONTROL COOK CONTROL DIGITAL DISPLAY RG DIGITAL CONTROL MAJOR FEAT...

Page 15: ...ns the selected cook temperature Smoke Mode Produces maximum smoke at a low grill temperature Microprocessor Control In cook mode the temperature of the grill is constantly monitored and a microprocessor operates the draft fan and fuel feed auger to maintain a constant grill temperature Manual Control In smoke mode the fuel feed rate is set manually by the operator The grill operates at low temper...

Page 16: ...ll temperature is below 110 degrees Flashing Dots The igniter is on P0 P15 When the cook control switch is set to the smoke position the smoke setting is displayed for 3 seconds If you adjust the smoke control switch while in smoke mode the smoke setting is displayed for 3 seconds If you adjust the smoke control switch while in the cook mode the idle fuel feed rate setting is displayed for 3 secon...

Page 17: ...vers fuel continuously for two minutes The grill temperature is displayed along with three flashing dots signifying that the igniter is on The igniter will turn off when one of the following three conditions is met The igniter has been on for four minutes and the grill temperature has increased by 30 degrees The igniter has been on for four minutes and the grill temperature is greater than 150 deg...

Page 18: ...ntrol and are not adjustable Temperature Setting Auger On Auger Off 180 15 seconds 15 seconds 225 always on 0 250 always on 0 275 always on 0 300 always on 0 325 always on 0 350 always on 0 375 always on 0 High always on 0 Idle Fuel Feed Rate The idle fuel feed rate is the rate the auger delivers fuel while the grill is idling at or above the set temperature In cook mode you can manually adjust th...

Page 19: ...rill temperature is less than 110 degrees the displayed temperature flashes indicating a low temperature This is not an error condition and does not affect the operation of the grill The flashing display is designed to alert the operator that there is some risk of the fire going out High Temperature If the grill temperature is greater than 615 degrees a flashing ErH is displayed indicating a high ...

Page 20: ...e fuel feed rate maintains the fire in the fire pot without raising the grill s temperature In cook mode whenever the grill temperature is at or above the set temperature the auger runs at the idle fuel feed rate If the grill temperature is below the set temperature the auger operates per the on fuel feed rate We recommend the P2 setting as the default idle fuel feed rate while in cook mode For th...

Page 21: ...d auger is turned off the igniter is turned off and the draft fan is turned off To clear the error set the cook control switch to the off position If the error will not clear your temperature detector is not functioning normally See Display is Flashing ErH in the Troubleshooting section Flashing In cook mode the displayed temperature flashes if the grill temperature is below 150 degrees This is no...

Page 22: ... its duty cycle is 50 percent etc Idle and Smoke Fuel Feed Rates and P Settings When the TR 100 is in smoke mode or idling in cook mode the AC auger is turned on and delivers fuel continuously for 15 seconds and is then turned off The smoke control switch sets the auger off time The smoke mode cook mode idle fuel feed rates are as follows Setting Auger On Auger Off Duty Cycle P 0 15 seconds 45 sec...

Page 23: ...lank Control AC line fuse is blown Replace control s fuse F1 with provided spare fuse or a replacement fuse A blown AC line fuse may be caused by several conditions including shorted grill component lead wires a jammed auger or a failing igniter Inspect the grill s components and component lead wires if replacement fuses are continually blown Grill Will Not Ignite No fuel in firepot Fill hopper wi...

Page 24: ...ger idle fuel feed rate is too high Adjust smoke control switch increase the P setting to decrease idle fuel feed rate Probe is defective Replace probe Control is defective Contact Royall Grills technical support Grill Temperature at the High Cook Setting is too Low At the high temperature setting the auger runs continually until the grill temperature reaches 450 degrees Grill lid is open Close gr...

Page 25: ...wire leads are shorted Check connection at control terminal J1 Fully open contacts by turning set screw counter clockwise Reinsert wires and tighten contacts by turning set screw clockwise Check the insulation for shorts throughout the wire run from detector to control terminal J1 Probe is defective Control is defective Contact Royall Grills technical support Contact Royall Grills technical suppor...

Page 26: ...ty does not cover any owner expense related to diagnosing a repair requirement removal or installation of defective parts Warranty exclusions consist of normal corrosion paint fading or flaking due to normal use grill warping damage caused by using improper fuels damage to personal property or personal injury through the use of this product Royall Grills obligation for any breach of these warranti...

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