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-2702

-2702

-2702

-2702 Expo

Expo

Expo

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21

NO.

PART NO.

DESCRIPTION

1

013LR3075A

BASE-FRONT

2

141LR4041A

BRACKET-FAN

3

211003004A

FAN-EU,AU,KR,CH,UK

3-1

211003004B

FAN-CUL,JAP

4

141LR4059A

BRACKET-SENSOR

5

021LR3003A

CASE-SENSOR,UP

6

021LR3004A

CASE-SENSOR,LO

8

013LR3076A

BASE-REAR

9

350LR3036C

PCB-MAIN ASS'Y

10

34000S011A

POWER TRANSFORMER

11

23200X002A

SUPPPORT-PCB

12

013LR3009A

FRAME-REAR

13

36400X002B

SEWITCH-MAIN

14

380LR4001A

POWER CORD-EU,CH

14-1

380CR4004A

POWER CORD-CUL

14-2

380CR4003A

POWER CORD-JAP

14-3

380LR4003A

POWER CORD-AU

14-4

380LR4007A

POWER CORD-UK

14-5

380LR4001B

POWER CORD-KR

15

23300X001A

BUSHING-CORD

16

013LR3002K

FRAME-CUTTER

17

021CR3001A

KNOB-CUTTER.C

18

140LR3001A

HOLDER-CUTTER.C

19

213LR4001A

CUTTER-CROSS

20

138LR4001A

SPRING-CUTTER CROSS

21

013LR2053A

FRAME-L

22

141LR3017A

PLATE-PRESSURE,L

23

141LR4060A

PLATE-PRESSURE,LAMI

24

141LR4061A

PLATE-PRESSURE,PULL

26

013LR3021A

PLATE-MIDDLE

27

120LR4008A

SHAFT-TABLE

28

36400X014B

MICRO S/W

29

141LR4054A

BRACKET-LIMIT SWITCH

30

021LR4001A

LIMIT SWITCH COVER

31

138LR4015A

SPRING-PRESSURE

32

026LR4006A

FOOT

33

134LR4003B

BUSH-PULLY

34

BHE06030D2

BOLT

35

013LR2065A

FRAME-R

36

141LR3018A

PLATE-PRESSURE,R

37

134LR4003A

BUSH-PULLY

38

134LR4001A

PULLY-CHAIN

39

BHE06045D2

HEXA BOLT

40

013LR2012F

FRAME-SENSOR

41

021LR2008A

COVER-TAKE UP,L

42

021LR2013A

COVER-TAKE UP,R

44

120LR4014A

SHAFT-TAKE UP

45

140LR4040A

HOLDER-SHAFT,T

46

141LR4005A

PLATE-SHAFT FILM

47

131LR4023A

SPROCKET-TAKE UP

48

147LR4010A

PAD-TAKE UP

49

141LR4040A

PAD-SLIP

50

138LR4012A

SPRING-TENSION

51

125LR4004A

SHAFT-TENSION 2

52

023LR4004A

KNOB-TENSION

53

12200X005A

BEARING-TRUST NEEDLE

54

12200X034A

DU-BUSH 

55

RIV05018E8

RIVET

56

ASMLR1339A

2" AUTO GRIP

56-1

ASMLR1339B

3" AUTO GRIP

56-2

124LR4006A

1" CORE

63

133LR2021B

ROLLER-LAMI,UP

64

122LR4024A

BUSH-ROLLER LAMI,UP

65

12200X028A

DU-BUSH 

66

133LR2021A

ROLLER-LAMI,LO

67

122LR4050A

BUSH-ROLLER LAMI,LO-RIGHT

68

122LR4042A

BUSH-ROLLER LAMI,LO-LEFT

69

12200X027A

DU-BUSH 

70

133LR2022B

ROLLER-PULL,UP

71

122LR4026A

BUSH-ROLLER PULL,UP

72

12200X030A

DU-BUSH 

73

133LR2022A

ROLLER-PULL,LO

74

122LR4047A

BUSH-ROLLER PULL,LO

75

12200X029A

DU-BUSH 

76

120LR3004G

SHAFT-FILM

77

143LR3001A

SUPPPORTER-SHAFT

78

12200X009A

DU-BUSH 

79

RE001000C8

E-RING

80

140LR4001A

HOLDER-SHAFT,FILM

81

147LR4002A

PAD-TENSION

82

12200X022A

BEARING-RADIAL TRUST NTB

83

125LR4001A

HANDLE-TENSION

84

015LR2001B

IDLE BAR

85

141LR4035A

PLATE-DU BUSH

86

12200X032A

DU-BUSH 

87

210004002A

MOTOR-MAIN 

88

131LR4034A

SPROCKET-MOTOR

89

BHE06020D2

BOLT

90

223LR2007D

HEATER ASS'Y-EU,AU,KR,CH

90-1

223LR2007B

HEATER ASS'Y-CUL

90-2

223LR2007C

HEATER ASS'Y-JAP

90-3

223LR2007F

HEATER ASS'Y-UK

91

141LR4087A

BRACKET-HEATER UP

92

147LR4013A

STOPPER-HEATER UP

93

141LR4020A

BRACKET-HEATER LO-RIGHT

94

141LR4081A

BRACKET-HEATER LO-LEFT

95

125LR4008A

SUPPORT-SPRING

96

363LR4001F

BI-METAL UP 130

97

363LP3001A

BI-METAL LO 120

98

131LR4022B

SPROCKET-DOUBLE

99

131LR4017A

SPROCKET-LAMI

100

136LR4001C

CHAIN#25 

101

136LR4001G

CHAIN#25 

102

KPS03012D2

KEY-PLAIN

103

014LR3001A

TABLE-FRONT

104

145LR3002A

GUIDE-DOCUMENT

105

023LR4002A

KNOB-BOLT GUIDE M4

106

111LR4006A

BOLT-GUIDE

107

141LR4043A

FRONT TABLE SAFETY LEVER

108

013LR3016A

FRAME-COVER SAFETY

109

021LR3007A

COVER-SAFETY

110

120LR4009A

SHAFT-COVER SAFETY

111

381LR4052A

WIRE-MOTOR

112

381LR4027A

SENSOR ASS'Y(UP)

113

381LR4027G

SENSOR ASS'Y(LO)

114

381LR4043A

WIRE-SAFETY S/W

115

381LR4020B

WIRE-FUSE,EU

116

381LR4044A

WIRE-MAIN

117

381LR4091A

WIRE-LO HEATER1 EU

118

381LR4030D

WIRE-UP HEATER1 EU

119

381LR4084A

WIRE-T/FUSE(UP)

120

381LR4092A

WIRE-T/FUSE(LO)

121

381LR4054A

WIRE-LO HEATER2 EU

122

381LR4055A

WIRE-UP HEATER2 EU

123

381LR4013C

WIRE-POWER S/W

124

36600X001A

FUSE-HOLDER

126

124LR4005A

CAM

127

120LR3023A

SHAFT-CAM

128

144LR4001B

CLAMPER-LEVER

129

125LR4003B

LEVER-PRESSURE

130

023LR4010A

KNOB-LEVEL

131

RC001200C8

SNAP-RING

132

KPS05010D2

KEY-PLAIN

133

138LR4018A

SPRING-LEVER

134

021LR3018A

COVER-R

135

350LR3022A

PCB-SUB ASS'Y

136

023LR3005A

BUTTON-FUNC

140

021LR0001A

COVER-L

142

32500X0008

FUSE-MAIN-EU,AU,KR,CH,UK

142-1

32500X0005

FUSE-MAIN-CUL,JAP

Summary of Contents for RSL-2702

Page 1: ...ROLL LAMINATOR ROLL LAMINATOR ROLL LAMINATOR ROLL LAMINATOR Service Manual Service Manual Service Manual Service Manual www royalsovereign com...

Page 2: ...3 3 3 3 p p p p g g g g P P P P ts ts ts ts Re Re Re Re lacin lacin lacin lacin ar ar ar ar 3 1 3 1 3 1 3 1 ght ght ght ght Co Co Co Co Ri Ri Ri Ri ver ver ver ver 3 2 3 2 3 2 3 2 ft ft ft ft Co Co Co...

Page 3: ...rollers T e rollers ave inc p t th t t p b d p t th d j oin s a can ra o y ar s or clo ing an cause serious in ury 4 K p f b d t bj t f th h ee lamma le an we o ec s away rom e mac ine 5 P h f lace m...

Page 4: ...t connected to the main PCB 3 Blown burnt upper and or lower wire fuse T Fuse 4 Defective Bi Metal 5 Defective heater 6 Defective Main PCB 1 Improper laminating mode a Ensure that the laminating mode...

Page 5: ...hand side 4 Defective Bi Metal a Replace the Bi Metal 5 Defective heater a Using the multi meter test the continuity of the heater If it fails replace the heater b Physically examine the heater assem...

Page 6: ...lower and upper heat sensors are reversed on the main PCB a Reverse the heat sensors a Replace the T Fuse wire located on the left hand side CAUSES 2 Defective T Fuse wire 2 Defective T Fuse wire 3 De...

Page 7: ...1 No power to the unit 2 On Off switch is engaged 3 Opened safety cover 4 Opened Front Table Switch 5 Film is jammed on the rollers 6 Disconnected motor wire 7 Blown motor fuse 8 Defective main motor...

Page 8: ...r switch 4 Opened Front Table Switch a Properly position the front table to engage the switch 5 Film is jammed on the rollers a Un jam the film using a combination of the pressure lever and reverse bu...

Page 9: ...Power 1 No electricity 2 Blown main fuse 3 Disconnected main power wires 4 Defective transformer 1 No Electricity a Double check to insure that you have electricity from your outlet b Check the circui...

Page 10: ...3 Disconnected main power wires a Check that the main power wires are properly connected 4 Transformer is defective a Replace the transformer 10 10 Main Fuse Main Power Wires Transformer...

Page 11: ...o si es o e ou u C C C C s s s s au au au au e e e e ff t p Insu icien rear roller ressure s s s s Mea Mea Mea Mea ure ure ure ure ht th p Tig en e rear roller ressure P P P P ob ob ob ob m m m m r r...

Page 12: ...w driver Figure 2 b Pull out the male control panel connector from the Sub PCB Figure 3 c Loosen two screws from Sub PCB installed on to new Right Cover Figure 4 d Follow the reverse order to assemble...

Page 13: ...lastic holders Figure 7 c Replace the board with new PCB and connect all the wires 3 5 3 5 3 5 3 5 p p p p g g g g th th th th b PCB b PCB b PCB b PCB Re Re Re Re lacin lacin lacin lacin e Su e Su e S...

Page 14: ...ensure that no one is standing on the other side 3 7 3 7 3 7 3 7 p p p p g g g g th th th th C C C C oss oss oss oss C C C C tt tt tt tt Re Re Re Re lacin lacin lacin lacin e e e e r r r r u u u u er...

Page 15: ...Front roller should be 5 6 and back rollers should be 6 8 2 Checking for over all tension 3 Pressure mark checking Heat Line stop the machine for 30 seconds to 4 4 4 4 dj dj dj dj stm stm stm stm ts...

Page 16: ...4 Laminating Test Laminate samples with different thickness of substrates 5 Check above steps 2 through 4 with 3mil 5mil films Figure C...

Page 17: ...16...

Page 18: ...14 1 380CR4004A POWER CORD CUL AC 125V 15A 1 8M 14 2 380CR4003A POWER CORD JAP AC 125V 15A 1 8M 2PIN 14 3 380LR4003B POWER CORD AU AC 250V 10A 1 8M AC 250V 15A 1 8M 380LR4003A 20070928 14 4 380LR4007...

Page 19: ...LM SPCC 2 3T 20090615 47 131LR4023A SPROCKET TAKE UP S45C 48 147LR4010A PAD TAKE UP 49 141LR4040A PAD SLIP SPCC 2 0T 50 138LR4012A SPRING TENSION SWP 3 2 51 125LR4004A SHAFT TENSION 2 S45C 52 023LR400...

Page 20: ...007C HEATER ASS Y JAP FCHW1 15 90 3 223LR2007F HEATER ASS Y UK FCHW1 76 8 91 141LR4087A BRACKET HEATER UP SPCC 1 6T 92 147LR4013A STOPPER HEATER UP SILICONE 93 141LR4020A BRACKET HEATER LO RIGHT SPCC...

Page 21: ...22 381LR4055A WIRE UP HEATER2 EU UL1015 AWG 14 RED 123 381LR4013C WIRE POWER S W UL1015 AWG 12 124 36600X001A FUSE HOLDER FB66 LITTLE FUSE TRIAD INC 126 124LR4005A CAM S45C 127 120LR3023A SHAFT CAM S4...

Page 22: ......

Page 23: ...h h ft ft ft ft d d d d Co Co Co Co t t t t o o o o PCB PCB PCB PCB ire ire ire ire r r r r n n n n Ta Ta Ta Ta le le le le il il il il S S S S a a a a an an an an n n n n r r r r l ll l 2702 2702 270...

Page 24: ...I LO RIGHT 68 122LR4042A BUSH ROLLER LAMI LO LEFT 69 12200X027A DU BUSH 70 133LR2022B ROLLER PULL UP 71 122LR4026A BUSH ROLLER PULL UP 72 12200X030A DU BUSH 73 133LR2022A ROLLER PULL LO 74 122LR4047A...

Page 25: ...ER 31 138LR4015A SPRING PRESSURE 41 021LR2008A COVER TAKE UP L 64 122LR4024A BUSH ROLLER LAMI UP 65 12200X028A DU BUSH 77 143LR3001A SUPPPORTER SHAFT 78 12200X009A DU BUSH 79 RE001000C8 E RING 85 141L...

Page 26: ...U BUSH 82 12200X022A BEARING RADIAL TRUST NTB 83 125LR4001A HANDLE TENSION 87 210004002A MOTOR MAIN 88 131LR4034A SPROCKET MOTOR 89 BHE06020D2 BOLT 91 141LR4087A BRACKET HEATER UP 92 147LR4013A STOPPE...

Page 27: ...3021A PLATE MIDDLE 27 120LR4008A SHAFT TABLE 40 013LR2012F FRAME SENSOR 63 133LR2021B ROLLER LAMI UP 66 133LR2021A ROLLER LAMI LO 67 122LR4050A BUSH ROLLER LAMI LO RIGHT 68 122LR4042A BUSH ROLLER LAMI...

Page 28: ...2 AUTO GRIP 56 1 ASMLR1339B 3 AUTO GRIP 56 2 124LR4006A 1 CORE 76 120LR3004G SHAFT FILM 80 140LR4001A HOLDER SHAFT FILM 81 147LR4002A PAD TENSION 103 014LR3001A TABLE FRONT 104 145LR3002A GUIDE DOCUME...

Page 29: ...7 7 7 7 2702 2702 2702 2702 W W W W D D D D g g g g m m m m RSL RSL RSL RSL ire ire ire ire ia ia ia ia ra ra ra ra 26...

Page 30: ...Wire Main 6 Wire Up Heater 2 Wire Sensor Up 7 Wire Fan 2EA 3 Wire Sensor Low 8 Wire Power Transformer In 4 Wire Power 9 Motor wires 5 Wire Low Heater 10 Wires Power Transformer Output Connect part 27...

Page 31: ...SUB PCB and Frame R Heater Layout 28 SUB PCB Wire Bimetal Wire Up Heater Wire Lo Heater Bimetal 130 Wire Up Sensor Power Cord Fuse Main Power cord Wire power Wire Fuse Motor Transformer...

Page 32: ...MICRO SWITCH and Frame L Heater Layout 29 Wire F Fuse 133 Bimetal 120 Wire F Fuse 133 Safety Cover Micro S W Front Table Micro S W Wire Bimetal Wire Motor Wire Safety S W...

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