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Trouble Shooting Guide 

BURNER WILL NOT LIGHT 

1.) Gas supply is turned off. Turn on gas at LP tank. 
2.) Out of propane. Check to be sure you still have propane in your tank. 
3.) Regulator is not properly seated into the tank valve. Remove and reattach. Hand tighten only. 
4.) Crimped fuel supply hose. Inspect and straighten. 
5.) Regulator failure or damaged hose. Order replacement part and replace. 
6.) Make sure you can hear the electronic igniter clicking. If not, replace the battery with an “AA” 
size. Inspect the electrode t

o be sure it’s not coated in grease or dirt. If so, clean with rubbing 

alcohol. Check the distance from the electrode tip to the burner. The tip of the electrode should be 
1/8” to ¼” from the main burner and 1/8” to 3/16” from the side burner. Adjust if necessary. Inspect 
the electrodes to be sure they are not cracked or broken. If so, order replacement parts and 
replace. 
7.) Blockage in the gas system. Inspect the burners to be sure insects, spider webs, etc.do not 
block them. 
Clean if necessary. Inspect under the control panel to be sure the burners are aligned properly with 
the valves. 

IRREGULAR FLAME OR YELLOW FLAME 

1.) New burner may have residual oil, which will burn off. 
2.) Tubes in burners are blocked. Remove and clean. 
3.) Burners have a high grease or dirt build-up. Remove and clean. 
4.) Burners are not aligned properly with the valves. Inspect under the control panel. 

SUDDEN DROP IN GAS PRESSURE OR FLAMES BLOW OUT 

1.) Out of gas. Check to be sure you still have propane in your tank. 
2.) Your excessive fuel flow valve has tripped, thereby reducing the flow of gas. Turn off all burners, 
wait 30 seconds, and relight grill. If problem persists, turn off all burners. Disconnect regulator from 
tank. 
Wait 10 minutes. Reconnect regulator and leak test. Slowly turn on LP tank and relight grill. Other 
ways the flow limiting device can be activated include 
a. A ruptured gas hose. Inspect, perform a leak test, and replace as necessary. 
b. Opening the control knobs before turning on the LP gas at the tank. Turn on the gas at the LP 
tank first before turning on a control knob to light. 
c. Improper purging of tank before it was filled. See your LP gas dealer. 
3.) Wind could be blowing out your burners. Turn front of grill to face wind or move out of the wind.

 

EXCESSIVE FLARE-UPS 

1.) Flame tamer, inside of grill, grates, and burners need to be cleaned. 
2.) Grease tray needs to be cleaned and emptied. 
3.) Using too high of heat to cook. Reduce control knob setting. 
4.) Direct cooking method will produce more flare-ups than indirect. If using direct method, try using 
indirect. 

FIRE BEHIND CONTROL PANEL 

Immediately shut off LP tank valve and allow grill to cool. 
1.) Check burners for obstructions and clean. 
2.) Inspect under the control panel to be sure the burners are aligned properly with the valves. 
3.) Gas is leaking from a faulty connection or damaged hose. Perform a leak test and inspect for 
leaks. 
Tighten or replace parts as necessary. 
 

Summary of Contents for KX0802

Page 1: ...NS FOR FUTURE REFERENCE IF YOU ARE ASSEMBLING THIS UNIT FOR SOMEONE ELSE GIVE THIS MANUAL TO HIM OR HER TO SAVE FOR FUTURE REFERENCE Royal Gourmet 8 Burner BBQ Grill COMMERCIAL OUTDOOR GRILL ASSEMBLY INSTRUCTIONS SKU KX0802 ...

Page 2: ...s or any other appliance Never fill the cylinder beyond 80 percent full If the above information is not followed exactly a fire causing death or serious injury may occur DANGER If you smell gas Shut off gas to the appliance Extinguish any open flame Open Lid If odor continues keep away from the appliance and immediately call your gas supplier or your fire department WARNING 1 Do not store or use g...

Page 3: ...e the grill unless it is completely assembled and all parts are securely fastened and tightened 7 Keep all combustible items and surfaces at least 24 inches 60 9cm away from grill at all times 8 DO NOT use this grill or any gas product near unprotected combustible materials 9 Do not use in an explosive atmosphere Keep grill area clear and free from combustible materials gasoline and other flammabl...

Page 4: ...mable and hazardous if handled improperly Know its characteristics before using any propane product Propane Characteristics Flammable explosive under pressure heavier than air and settles in pools and low areas Contact with propane can cause frost bite to skin This grill is shipped from the factory for propane gas use only Never use a propane cylinder with a damaged body valve collar or footing De...

Page 5: ...erial in the storage area of this grill 12 Do not use charcoal briquettes lava rock or any type of ceramic product in the gas section of this grill 13 Do not install or use on or in a recreational vehicle and or boats LP Gas and Cylinder Information Your new gas grill operates on LP Liquid Petroleum Gas It is odorless colorless and non toxic when produced You can smell LP gas as it has been given ...

Page 6: ...e OPD LP GAS CYLINDER NOT SUPPLIED WITH THIS GRILL The LP cylinder is available for purchase at the same location the grill was purchased The LP Liquid Propane gas cylinder specifically designed to be used with this grill must have a 20 lb 9 1 kg capacity incorporating a Type 1 cylinder valve and an over filling protection device OPD This grill is designed to fit Worthington Manchester or SMPC bra...

Page 7: ...a flow limiting device that will restrict the flow of gas to 10 cubic feet per hour 0 28 cubic meters per hour Before each use check the gas hose for excessive abrasion or wear or cuts Replace a hose assembly showing those signs with the hose assembly specified in the parts list before using the grill TO CONNECT THE CYLINDER TO THE REGULATOR AND HOSE 1 Be sure the LP cylinder is OFF by turning the...

Page 8: ...the valve clockwise Re tighten the connections or order replacement parts as needed Continue to test as necessary until no leaks are detected 8 Close the LP tank valve by turning the hand wheel clockwise WARNING 1 Do not connect this grill to any unregulated sources of propane 2 Before each use check the gas hose for excessive abrasion wear or cuts Replace a hose assembly showing those signs with ...

Page 9: ...head unprotected combustible surfaces APARTMENT RESIDENTS Check with your apartment manager regarding your regulations for grills WARNING 1 Do not use this grill in any enclosed area garage shed or under any type of overhead structure or canopy 2 Operate this grill only in a well ventilated area Keep any electrical supply cord and the fuel supply hose away from any heated surfaces and water Do not...

Page 10: ... the Manual directions if it still will not light 6 When lit turn the control knob to the desired setting MANUALLY LIGHTING THE BURNERS WITH A MATCH 1 Ensure all burners are in the Off position 2 Slowly turn on the gas at the LP tank valve if it is not already on 3 Place a match in the Match Holder This is located in the top center drawer of the grill cabinet underneath the right main burner 4 Use...

Page 11: ...th warm water and mild dish soap BURNERS we recommend you clean your burners at least twice a year or before use if the grill has not been used in over one month WARNING 1 Do not clean any part of your grill in a self cleaning oven 2 Do not use oven cleaners abrasive kitchen cleaners cleaners that contain citrus products or mineral spirits 3 Do not use any type of steel bristled brush 4 Clean your...

Page 12: ...rform a Leak Test described earlier in this guide BURNER FLAMES Always inspect the burner flame after lighting A good flame should be primarily blue with a yellow tip and have a minimal amount of noise Some yellow tips are OK if under one inch New burners sometimes have oil residue which will cause yellow flame when burning off Variations in gas supply altitude weather and other factors can all im...

Page 13: ... as steak is first seared using Direct cooking and then finished cooking using the Indirect method This is generally used for quicker cooking foods Preheat the grill to 500 F 260 C You can shut off one or more burners if you do not need to use the entire grilling surface once you reach over 500 F 260 C You can also use a medium high heat of 400 F or more by turning the burners down slightly Place ...

Page 14: ...er the cooking time 7 Be aware when using the Direct cooking method as food can easily become overcooked burned or dry out Food may require more turning or sometimes may need to be moved off the flame 8 Larger pieces of meat generally require more cooking time per pound than smaller pieces of meat 9 If a major flare up or too many flare ups occur turn off the gas move the food away from the flare ...

Page 15: ...he control panel SUDDEN DROP IN GAS PRESSURE OR FLAMES BLOW OUT 1 Out of gas Check to be sure you still have propane in your tank 2 Your excessive fuel flow valve has tripped thereby reducing the flow of gas Turn off all burners wait 30 seconds and relight grill If problem persists turn off all burners Disconnect regulator from tank Wait 10 minutes Reconnect regulator and leak test Slowly turn on ...

Page 16: ...regulator The humming sound you can hear is just gas flowing through the regulator There is no need to be concerned with a low volume of noise My grill has a low flame on some burners or some burners will not light at all What can cause this This can be caused by the regulator s flow limiting device which is generated by a sudden change in pressure Opening the tank valve too quickly can cause this...

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