Royal Enfield Super Meteor 650 Owner'S Manual Download Page 100

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Royal Enfield Super Meteor 650

TROUBLESHOOTING

Symptom

Observations

Check for/Remedy

Engine starts

but shuts off
immediately

If the MIL lamp in cluster is glowing

Contact Authorised service center

Engine misfires

& runs

erratically/

stops.

If any adulteration/water in fuel

Contact Authorised service center

If the engine is too hot

Switch OFF the engine and allow it to cool down

Poor pickup

If engine RPM raises disproportionately to the
vehicle speed

Adjust the clutch free play and contact
Authorised service center

ABS (Anti -

lock Braking

System)

If the ABS lamp continuously ON

Contact Authorised service center

Summary of Contents for Super Meteor 650

Page 1: ......

Page 2: ...0 210 0007 1 Roadside Assistance 2 Product Update 3 Feedback 4 Dealer Locator royalenfield www royalenfield com Support royalenfield com Download the ROYAL ENFIELD APP and explore more To access dealer details scan the QR code ...

Page 3: ... new frontiers on your motorcycle as much as we enjoyed building it for you This manual is your friend philosopher and guide when it comes to taking care of your motorcycle In the pages that follow you will find ways of looking after your machine so that it remains a reliable partner in your travels and exploration for decades to come Please avail all scheduled services at your nearest Royal Enfie...

Page 4: ...nt Technical specifications are subject to change without prior notice at the sole discretion of Royal Enfield Please take care while disassembling and assembling the seats and sheet metal parts as any sharp edges will lead to injuries Copyright 2022 Royal Enfield A unit of Eicher Motors Ltd All Rights Reserved No part of this manual shall be copied distributed or otherwise dealt without the expre...

Page 5: ...s 49 Pre Operational checks 53 Running in period 54 Starting 55 Gear shifting riding and stopping 59 Parking 61 Tools kit and first aid kit 62 Owners manual storage location 63 Minor maintenance tips 64 Long trip precautions 90 Rear suspension setting 91 Washing procedure 93 Storage precautions 96 Troubleshooting 97 Environment care 99 Periodical maintenance 100 Warranty terms and conditions 105 E...

Page 6: ...ers Please read these carefully and if disregarded may result in injury to yourself or others and damages to the motorcycle Indicates a potentially hazardous situation Disregarding this message may result in injury to rider or other persons WARNING Indicates important and useful messages for better understanding NOTE This message if disregarded may result in damage to the motorcycle CAUTION ...

Page 7: ...r No Street Locality Town City Country Contact No Res Off Mobile Email Licence No Valid till Model Color Engine No VIN No Tyre make Front Rear Tyre Nos Front Rear Battery make Battery No Sold by Date of Sale PERSONAL AND MOTOR CYCLE INFORMATION ...

Page 8: ...your Royal Enfield Authorised Service Centre for details Ŷ Whenever refueling your motorcycle please exercise utmost caution and carefully observe the following guidelines Refuel in a well ventilated area with the engine turned OFF condition Open the fuel filler cap slowly Switch OFF mobile phones and other hand held electronic devices DO NOT smoke and please ensure that there are no open flames o...

Page 9: ...ining on correct motorcycle riding techniques and become thoroughly familiar with the operation of your motorcycle New riders should gain experience under various conditions while driving at moderate speeds NOTE Pay strict attention to road surfaces and wind conditions Any motorcycle may be subject to the following upsetting forces Wind blasts from passing vehicles Rough or uneven road surfaces Sl...

Page 10: ...ienced licensed riders and are thoroughly familiar with the operating conditions of your motorcycle or other reproductive defects durability longevity operation of your motorcycle For your personal welfare all the listed service and maintenance recommendations should be performed Lack of regular maintenance at the suggested intervals may affect the safe durability longevity operation of your motor...

Page 11: ...ur personal safety DO NOT tow a motorcycle The steering and handling of the towed motorcycle will be impaired due to the force of the towline If a motorcycle must be transported use a truck or a trailer DO NOT pull a trailer behind a motorcycle Towing a trailer may cause reduced braking efficiency tyre overloading and unstable handling as it may cause loss of control of the motorcycle in the front...

Page 12: ...tion Never try to pass another vehicle going in the same direction at street intersections on curves or when going up or down a hill Ŷ At street intersection give the right of way to the motorcycle on your left or right Do not presume you have the right of way Ŷ Adhere to the rules of the road with respect to your country when preparing to stop turn or pass While turning either right or left watch...

Page 13: ...head is locked and then remove the ignition key SIDE VIEW MIRRORS Your motorcycle is equipped with convex mirrors and have a curved surface This type of mirror is designed to give a much wider view of the rear than a normal flat mirror However vehicles and other objects seen in this type of mirror will look smaller and farther away than when seen in a flat mirror To establish the relative distance...

Page 14: ...s of the motorcycle Ŷ Do not load bulky items behind the rider or add weight to the handlebars or front forks Ŷ Re check the luggage periodically to ensure it is secured and will not shift while riding Accessories mounted loosely may affect the riding of the motorcycle and affect the handling and stability of the motorcycle Ŷ Large surfaces such as fairings windshield backrest and luggage racks ca...

Page 15: ...using an accident which could result in serious injury or loss of life Do not ignore model design specifications Doing so constitutes both motorcycle and accessories misuse which may adversely affect the handling and performance of the motorcycle causing an accident which could result in serious injury or loss of life WARNING LUGGAGE CATEGORIES If fitted Do not exceed the below listed maximum weig...

Page 16: ...er 34 6 kW 47 PS 7250 rpm Max torque 52 3 Nm 5650 rpm Idle RPM 1200 r 100 rpm Starting Electric start Air filter element Paper element Lubrication Forced lubrication Wet sump with pump driven oil delivery ENGINE IGNITION SYSTEM Ignition Digital spark ignition Ignition advanced 11 25 BTDC Spark plug BOSCH UR5CC Spark plug gap 0 7 mm to 0 8 mm Fuel supply Fuel injection Cooling Air cooling ...

Page 17: ... 429 1 4th 1 190 1 5th 1 040 1 6th 0 962 1 Secondary drive Sprockets and chain 5 8 Pitch Secondary ratio 2 667 1 TRANSMISSION Frame Steel tubular spine frame Suspension Front Upside down telescopic fork 120 mm travel Rear Twin shock 81 mm travel Brakes Front disc Single 320 mm disc twin piston floating caliper Rear disc Single 300 mm disc twin piston floating caliper ABS Dual channel CHASSIS ...

Page 18: ...tyre Tyre Pressure Solo With Pillion Front 41 psi 41 psi Rear 36 psi 41 psi Steering lock Ignition barrel 33 deg Fuel type Unleaded gasoline Ethanol content E 0 Minimum octane rating 91 RON Research Octane Number or higher Induction Fuel injected Fuel tank capacity 15 7 L useable 14 5 L Low fuel warning 3 1 L useable 2 1 L Dead stock 1 L The above values are approximate and the actual capacity wil...

Page 19: ...l 12V 10W Instrument cluster Digital display with analog speedometer Horn 430 Hz high tone Starter motor 12V 0 8 kW Charger Port USB 2 0 Type A 5 V 2 A output ELECTIRCALS Using bulbs electrical gadgets other than specified rating will lead to overloading erratic behaviour premature failure of electrical system Modifications or fitments which are not approved by Royal Enfield will seriously affect ...

Page 20: ... mm Width 890 mm without mirrors Height 1155 mm Wheel base 1500 mm Ground clearance At static sag 135 mm DIMENSIONS WEIGHTS Kerb weight 90 fuel and oil 241 kg Gross vehicle weight 429 kg NOTE Ŷ Values dimensions given above only for your guidance Ŷ In view of continuous improvements being done on our products the specifications could change without prior notice ...

Page 21: ...e actual capacity will vary Use of wrong oil grade will reduce the life of the moving parts and seriously affect performance NOTE CAUTION ENGINE OIL FRONT FORK OIL BRAKE FLUID Grade 10W 50 to API SL or higher JASO MA2 such as ELF MOTO4 TECH 10W 50 Fully synthetic SS 47G DOT 4 Capacity 1st dry fill 3 9 L Routine oil change 3 1 L RH fork 578 ml Approx LH fork 583 ml Approx Front 50 ml Rear 100 ml ...

Page 22: ...d tube in the form of label MOTORCYCLE IDENTIFICATION NUMBERS It is illegal to tamper with or alter the VIN Engine numbers of the motorcycle as it will not only against the law but will render the vehicle registration and warranty void CAUTION The engine number is punched above the oil filter location ENGINE NUMBER ...

Page 23: ...l Enfield Super Meteor 650 LOCATION OF KEY PARTS 1 2 3 4 8 5 6 7 1 License plate illuminator 2 5LJKW WUDႈFDWRU UHDU 3 Right side panel 4 Starter motor 5 5LJKW WUDႈFDWRU IURQW 6 Brake pedal 7 Horn 8 Spark plug ...

Page 24: ...F KEY PARTS 1 Head lamp 2 HIW WUDႈFDWRU IURQW 3 Fuel tank 4 USB charger port Inside panel 5 HIW VLGH SDQHO 6 Seat 7 Tail lamp 8 HIW WUDႈFDWRU UHDU 9 6DUHH JXDUG I WWHG 10 Side stand 11 Center stand 12 Gear change pedal 3 2 5 4 6 7 8 9 10 11 12 1 ...

Page 25: ...switch 2 Horn switch 3 Clutch lever 4 High Low beam Flashing switch 5 Instrument cluster 6 Ignition key 7 7ULSSHU I WWHG 8 Ignition Engine kill switch 9 Front brake lever 10 Hazard switch 11 Fuel tank cap 5 7 6 10 9 3 1 11 2 8 4 LOCATION OF KEY PARTS ...

Page 26: ...ring Ŷ Key can be removed only if ignition is in OFF or steering is locked Ŷ Key is common for ignition petrol tank lock steering lock and left side panel Ŷ Key can be removed from fuel tank left side panel only in locked position from the key slots NOTE STEERING LOCK OFF ON Ŷ Do not switch OFF ignition while riding the motorcycle Ŷ Doing so can cause a potential accident resulting in serious inju...

Page 27: ...rby while re fueling and fill fuel only in a well ventilated area Please ensure gasoline does not spill on painted sur faces In case fuel spills over the painted surfaces wipe it off immediately as it may leave a permanent stain Do not smoke while refueling or when fuel tank cap is open CAUTION FUEL FILLING LEVEL 1 Fuel filler collar 2 Anti splash plate 3 Maximum fuel level 3 2 1 FUEL TANK CAP Ŷ L...

Page 28: ...old electric start switch until engine starts for a maximum of 5 seconds CAUTION In case of prolonged stoppage of vehicle please turn off ignition key to avoid discharge of battery HAZARD LIGHT SWITCH Hazard Light ON OFF CAUTION Hazard flashing will create a strain on bat tery Do not use hazard warning for longer period unless necessary Methods to activate hazard flasher Ignition switch ON slide t...

Page 29: ...glow when high beam is selected High beam Low beam Ignition switch ON slide the hazard control to ON position Hazard will start working Ignition switch OFF Hazard will keep working for a duration of 30 minutes Unless manual deactivation OFF Hazard flasher cannot be activated in Ignition switch OFF condition WARNING Turn signals do not work when the hazard light switch is ON All the trafficator lam...

Page 30: ...center position Ŷ Turn key anticlockwise to unlock the left side panel Ŷ Gently open the left side panel SIDE PANEL RIGHT Ŷ To access the right side pan el loosen and remove the 2 nos of button head screws by using 5 mm Allen key available in the tool kit and then remove the reservoir panel Ŷ Pull and disengage the side panel from locator and gently remove the side panel Loosen and remove cap head...

Page 31: ...nd and slide it towards back to remove pillion seat Remove hex head flange bolts 2 nos from seat frame by using 10 mm spanner Lift the seat from rear end and slide it towards rear to remove rider seat Ŷ Place the removed seat in a safe location to prevent from scratches and dirt NOTE ...

Page 32: ...nge bolts 2 nos and tighten it Place the cap head bolts 2 nos and tighten it Ensure mounting holes of the pillion seat are aligned with frame Ensure mounting holes of the rider seat are aligned with frame PILLION AND RIDER SEAT ASSEMBLY OPERATION OF CONTROLS ...

Page 33: ...PERATION OF CONTROLS INFO BOTTON MANAGEMENT DETAILS LCD SEQUENCE Info switch press 1 seconds If Trip F enabled If Trip F not enabled PASS i ODO TRIP A TRIP B TRIP F ODO TRIP A TRIP B NOTE For trip re set press info button for T 3 seconds ...

Page 34: ... A B F 2 Fuel gauge 3 Clock 4 Service reminder 5 ECO mode 6 Gear indicator 7 Right turn signal indicator 8 Low oil pressure indicator 9 High beam Indicator 10 QJLQH PDOIXQFWLRQ LQGLFDWRU 11 ABS Indicator 12 Neutral indicator 13 Battery low voltage indicator 14 RZ IXHO LQGLFDWRU 15 HIW WXUQ VLJQDO LQGLFDWRU DISCLAIMER Cluster unit display may look dull during sun overhead conditions this is normal ...

Page 35: ... value A B F 00000 0 0 18 88 FAB miles km AMPM GEAR 4 3 2 1 ECO 00000 0 0 18 88 FAB miles km ECO AMPM GEAR 00000 0 0 18 88 FAB miles km AMPM GEAR ECO CLOCK Display in 12 hour format with AM PM indication Will reset to 12 00 AM when battery is disconnected ECO MODE Indicated when driven under optimum conditions ...

Page 36: ...ncrease INFO Press and hold INFO switch for 3 seconds and release Enter into minutes mode minutes to blink INFO Press and release INFO switch Minutes in the clock will increase INFO Press and hold INFO switch for 3 seconds and release Enter into unit mode AM PM will blink INFO Press and release INFO switch Toggle between AM or PM INFO Press and hold INFO switch for 3 seconds and release Save data ...

Page 37: ...vehicle has covered 00000 0 0 18 88 FAB miles km AMPM GEAR ECO Service reminder can be reset only by authorised personnel at service centre after service is completed Service reminder symbol will flash on as per below distance input from odometer i 1st service 450 km ii 2nd service 4 900 km iii From there on for every 5 000 km from previous value ex 9 900 14 900 etc ODOMETER 00000 0 0 18 88 FAB mi...

Page 38: ...ease INFO switch Press and release INFO switch Press and hold INFO switch for 3 seconds and release Press and hold INFO switch for 3 seconds and release Turning Ignition key ON displays ODO km in cluster and enter into Trip A mode Trip A display mode and enter into Trip B mode Trip B display mode and enter into ODO Trip F If enable mode Reset Trip A km value Reset Trip B km value ...

Page 39: ...ough roads condition due to frequent fuel oscillations this features to be used for reference purpose only and on smooth road surfaces Trip F will update only when side stand is removed 00000 0 0 18 88 FAB miles km AMPM GEAR ECO Display can be toggled using info button during this condition but will auto appear after 25 seconds linked with stand switch to avoid re set when in side stand condition ...

Page 40: ...l be 0 When in gear the appropriate number between 1 to 6 will be displayed 00000 0 0 18 88 FAB miles km AMPM GEAR ECO WARNING Never attempt to operate the info buttons while riding the motorcycle Doing so will cause loss of concentration and unstable riding leading to a potential accident Resulting in serious injury to both rider and other road users besides causing severe damage to the motorcycl...

Page 41: ...unning for a particular distance speed and will turn OFF if system is ok then will light up again in case of any ABS system malfunction 0 00000 0 miles km h 4 3 2 1 5 6 7 8 9 6 EMS malfunction indication Will be continuously ON in case of EMS malfunction 7 High beam indication Head lamp high beam ON 8 Low oil pressure indicator This indicator glows whenever the oil pressure is too low 9 Turn right...

Page 42: ...g along with low fuel tell tale ON for low fuel condition ABS Indicator lamp lights up is indicate Status or error messag es relating to ABS 20 0 00000 0 0 18 88 FAB miles km km h GEAR 00000 0 0 18 88 FAB miles km AMPM GEAR ECO WARNING Do not use the motorcycle for long duration with the fuel indication in last segment blinking Refuel at the earliest Failure to do so will cause the motorcycle to r...

Page 43: ...based on bluetooth connectivity with navigation search based on RE Mobile app with the support of Google Maps Device is capable of showing turn by turn navigation on a custom designed round colour TFT with uniquely designed arrow font designed intuitively for ease of riding Background display can be switched between day mode and night mode which can be selected by riders from RE Mobile app Scan th...

Page 44: ...or after destination is reached User can select day and night mode through RE Mobile app only Mobile phone low battery indication 152 7 km 20M 1 2 3 4 DISCLAIMER Tripper unit display may look dull during sun overhead conditions this is normal and due to impact of direct sunlight on the unit customers to refer during other riding conditions 1 Distance to destination or ETA 2 Primary direction or ne...

Page 45: ...en after the primary direction will be shown only when primary turn is less than 100 m if there is no turn the display will be blank in this region Distance to destination or ETA Shows the total distance to destination or Estimated Time of Arrival based on used selection from RE Mobile app Smartphones compatible version to use RE Mobile app Compatible with Android and iOS Android Support Current v...

Page 46: ...nge Helmet Built with Google SW version PIN no display If pairing is initiated one time Clock Green helmet Tripper ln case of connection lost no input in paired mode tripper will show clock a lf no connection is established b If connection is established but no navigation input is observed c Once destination is reached ...

Page 47: ...e mobile application For first time pairing user needs to enter the secured pin shown on tripper through RE Mobile app to setup the device after that auto pairing will happen if same device is connected Every time the tripper is paired the clock time will sync with mobile time after which it will continue to runwithinternalclockevenincaseofdisconnection there will be time difference between time s...

Page 48: ... battery cut off setting of smartphone for navigation to work in low battery mode RE Mobile app works only with Android Current Version 2 and iOS Current Version 1 versions for other lower versions performance lag can be expected Tripper bluetooth is V4 2 Tripper time display may have a mismatch with actual time displayed in mobile device once the Bluetooth connectivity is lost RE Mobile app works...

Page 49: ...r any damage to smart phones Do not use any other device other than mobile phones only one mobile shall be charged at one point of time Ensure proper insertion of USB cable damages due to hard wrong insertion of cable will not be entertained in warranty Do not leave the USB port cap partially opened closed to avoid any short circuit when not in use Do not insert any metal or conductive materials i...

Page 50: ...er and will vary for different make mobile phones depending on smart phone battery capacity SOC and smart phone charging circuits CAUTION Customer to ensure USB port cap is closed and locked properly when not in use warranty will not be provided if port cap is damaged and not sealed properly If high current draw greater than 2 5 A is observed USB charger will shutdown please check your smart phone...

Page 51: ...e hydraulic pressure and thereby prevent the brakes from locking the wheels while reducing the speed of the vehicle This will help the rider to control the motorcycle An ABS indicator lamp is provided in the cluster as shown in the adjacent image to warn the rider in the event of any malfunction of the ABS When the ignition and engine kill switch are switched in ON position the ABS sign will glow ...

Page 52: ...d of travel and apply brakes well in advance so as to bring the motorcycle to a safe stop Ensure instrument cluster is in proper functioning as it is an integral part of ABS system Please apply both brakes simultaneously to stop with better traction and control of the motorcycle Failure to adhere to the above can cause an accident resulting in serious injuries and loss of life WARNING Always use t...

Page 53: ...d to clear it suitably or you may visit to nearest dealership for necessary action ROLL OVER SENSOR In the event of motorcycle falling over in either of its sides with the engine running and the gears engaged the roll over sensor will disable fuel systems and switch OFF the engine This is to prevent any damage to the motorcycle and its rider To reset the roll over sensor and reactivate the fuel sy...

Page 54: ...eak in the brake systems Apply both the brakes simultaneously for better efficiency In the event of the ABS indicator remaining continuously ON please take the motorcycle to a nearest Authorised Royal Enfield Service Centre to inspect the brake system Do not release the brake lever pedal when pulsations are felt during hard application of the brakes in an emergency situation The pulsations only in...

Page 55: ...age to determine if any additional maintenance is necessary 1 Adequate fuel in the tank for the journey planned 2 Tyres for correct pressure abrasions or cuts 3 Ensure chain for proper tension and sufficient lubri cation 4 Brakes clutch steering and throttle for proper re sponsiveness 5 Smooth operation and free play in front and rear brake levers 6 Engine oil level 7 Headlamp tail lamp brake lamp...

Page 56: ...continuously Vary the speed by 10 while riding 4 It is recommended to use half clutch condition when commuting in the city traffic condition alone Engine RPM around idling to 2000 RPM at 1st gear condition In other gears and higher RPM avoid using half clutch which will proportionately reduce RUNNING IN PERIOD the clutch life During acceleration deceleration disengage the clutch completely shift t...

Page 57: ...nkeytoONpositionandenginekillswitch on right hand side handle bar to run position When both the ignition and engine kill switch is in ON position and afterthevehicleisstarted the MIL will glow for a few seconds and turns OFF this indicates that all the function of the electronic fuel injection EFI systemisfunctioning normally In the event of any malfunction in the EFI system the MIL will glow cont...

Page 58: ...heck the fuel level indicator in the cluster for adequate fuel in the fuel tank In case the last bar is blinking continuously it indicates low fuel level in the tank Please refuel immediately Disengage clutch by pulling in the clutch lever and hold it in depressed condition Push and hold electric start switch until engine starts for a maximum of 5 seconds 20 0 00000 0 0 18 88 FAB miles km km h GEA...

Page 59: ... the motorcycle checked through an Royal Enfield Authorised Service Centre to identify and correct the reason for not starting Never accelerate as soon as the engine starts especially in cold condition The engine should be allowed to run in idle rpm for atleast 120 seconds for the engine oil to circulate and lubricate all the internal moving parts and for the engine temperature to raise Failure to...

Page 60: ...al lamp is glowing in the speedometer To shift into neutral move the motorcycle back and forth gently while simultaneously shifting the gear CAUTION Do not attempt to shift gears without moving the motorcycle back and forth as it will damage the gears mechanism Depress and hold the clutch Lever Press starter button and hold till engine starts Do not release the button before engine starts Do not p...

Page 61: ...t or stalling of the engine besides causing damage to transmission parts Ŷ When the vehicle is in Neutral position press gear shift lever down with toe to engage 1st gear GEAR SHIFT PATTERN 1 N 2 3 4 5 6 Recommended up shift speeds Gear Change Kmph 1st 2nd 25 2nd 3rd 35 3rd 4th 45 4th 5th 60 5th 6th 75 Recommended down shift speeds Gear Change Kmph 6th 5th 70 5th 4th 55 4th 3rd 40 3rd 2nd 30 2nd 1...

Page 62: ...ches a speed of 25 kmph in 1st gear position shift to 2nd gear Press gear shift lever down with heel to shift to NOTE Always start motorcycle with the gear in neutral position When the engine speed decreases or while climbing a gradient or running at a reduced speed shift to the appropriate lower gear to prevent the engine from stalling or straining to pull Always shift to lower gears as appropria...

Page 63: ... PARKING MOTORCYCLE ON SIDE STAND Park a motorcycle is upright on a firm and flat surface Extend side stand Tilt the motorcycle to the left side till it is supported firmly on the ground Ensure both stands are fully retracted before riding the motorcycle Please exercise extreme care while parking and ensure it is parked on a firm and flat surface to avoid the motorcycle from falling over and causi...

Page 64: ...lug spanner 1 9 Extension tube 1 10 Front spindle adapter 1 11 Open end spanner 12 x 16 2 9 8 7 6 5 4 3 2 1 10 85 55 25 11 A first aid kit is provided with the motorcycle for any emergency requirements Please inspect the kit regularly and replace materials upon expiry S No Description 1 Antiseptic cream 5 gms 2 Wash proof plaster 1 9 cm x 7 2 cm 3 Gauze bandage 5 cm x 2 cm 4 Sterilized Gauze Swab ...

Page 65: ...ORAGE LOCATION Please store the owners manual in the left side panel location CAUTION Do not store the other documents or loose papers items in the left side panel it may lead to a block in the engine air inlet and may lead to vehicle performance issues ...

Page 66: ...ts NOTE Wipe off the excess lubricant to prevent dirt and grime from accumulating Ŷ Spray drive chain with recommended chain cleaning solvent while simultaneously rotating rear wheel Ŷ Ensure the drive chain has been sufficiently and completely covered with the cleaning solvent If necessary use a suitable brush to remove hard deposits from the chain Ŷ Wait for a few minutes and clean the chain tho...

Page 67: ...L to 3 1 L Oil drain quantity will vary depend on Kilometre covered ENGINE OIL DRAINING Ensure vehicle is in straight position on ground level Start the vehicle and gently raise it to approx 3000 RPM only for 10 seconds Leave the vehicle in idling speed condition for 15 seconds Switch OFF the engine and wait for 10 minutes for oil to settle down Engine oil level should be close to MAX condition If...

Page 68: ... joint face in crankcase and filler plug Refill the specified fresh engine oil quantity 3 1 L New oil filler plug O ring to be used and assemble the oil filler plug into the crankcase Disconnect spark plug caps from the spark plugs Locate spark plug span ner on the spark plug loosen spark plug and remove it from cylinder head Check spark plug for carbon deposits and center electrodes for uneven we...

Page 69: ...tely with a soft cloth preferably a wet cloth to avoid damage Do not mix DOT 4 other brake fluid together Front Check that the brake fluid reservoir is horizontal and that the fluid level is center of the window consider as a minimum level Rear Check that the brake fluid reservoir is horizontal and that the fluid level is between the MAX level and Min level marks Apply a thin film of anti seize on...

Page 70: ...ng point of the fluid and may result in vapor lock and dirt may clog the ABS hydraulic unit valves WARNING An insufficient brake fluid level will cause the brake system to fail Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the periodic maintenance schedule Keep brake fluid out of the reach of children Do not allow b...

Page 71: ...wheel rim run out Check proper seating of the tyre beading on the rim whenever the tyre is reassembled Use only recommended tyres inflated to correct air pressure WARNING It is recommended to operate the motorcycle with correct tyre pressure as under inflated tyres may cause tyre to overheat and may result in tyre damage and may cause injury to the rider It is recommended to use Royal Enfield reco...

Page 72: ...formance under all conditions Disc braking systems can produce a mild noise under certain riding conditions This is absolutely normal and characteristic of the disc brake pads across the motorcycle industry This in no way will affect the performance of the motorcycle or the braking system At Royal Enfield we have robust and rigorous testing and development protocols and adhere to global validation...

Page 73: ...pull out the spindle from LHS by hand once fully unscrewed FRONT WHEEL REMOVAL Gently lower the wheel such that it comes out of the fork legs Remove spacers from front wheel hub on both LHS and RHS CAUTION Take care to secure the wheel spacers and speed sensor while removing the axle from the forks CAUTION Do not press the brake lever when front wheel is removed as this will result in the brake pa...

Page 74: ...le engage with those of the RHS fork leg then screw spindle until fully seated FRONT WHEEL ASSEMBLY RH LH Tighten spindle bolt firmly on LH side to a torque of 65 Nm Tighten fork clamp bolt firmly on LH side to a torque of 23 Nm Rotate wheel to check for smooth rotation Press brake lever and check front brake efficiency Please exercise utmost caution while reassembling the front wheel on the motor...

Page 75: ...e serious injuries Always wait until the silencer is completely cooled down CAUTION Loosen and remove Hex head flange bolt from rear end silencer mounting bracket Loosen and remove Hex head flange bolt from front end silencer mounting bracket Observe and mark the alignment indexes on both chain adjuster on left and right side swing arm Loosen the lock nuts and adjuster nuts fully on the left and r...

Page 76: ...damaged when removing rear wheel Remove support from wheel bottom and gently slide out rear wheel from the swing arm with rear sprocket brake disc and spacers Do not press the rear brake pedal when the rear wheel is being removed as this will cause the brake pads to dislocate from the brake caliper Place a 4 mm thick wooden piece or cardboard sheet between the brake pads to avoid activation of bra...

Page 77: ...roperly inside the swing arm left and right sides Locate caliper assembly on the tab along the swing arm right side LH RH Locate rear wheel with the sprocket to the left side ensuring the brake disc inbetween the brake pads on right side Lift up the rear wheel and ensure that the slots in the swing arm brake caliper bracket holes in chain adjusters and the center hole in the hub are aligned Suppor...

Page 78: ...rcycle Failure to do so will result in poor performance of motorcycle which may lead to an accident causing injury to you other road users and may lead to loss of life CAUTION Assemble the drive chain on the sprocket and ensure it is seated correctly Check for free and smooth rotation of the rear wheel Assemble washer and hex nut on wheel spindle on right side Do not tighten hex nut fully NOTE 7 5...

Page 79: ...m m 9 12 m m A B MINOR ADJUSTMENT CLUTCH CABLE LEVER END Minor adjustment of free play can be done at clutch cable lever end Loosen the cable outer lock nut Turn the nut clockwise to reduce the play or anticlockwise to increase the free play Tighten firmly the lock nut after adjustment is done After the adjustment check the free play and confirm for specification MAJOR ADJUSTMENT CLUTCH CABLE COVE...

Page 80: ...g check the clutch cable for any abnormality as it is in vehicle condition If any abnormality suspected reach nearest service centre CAUTION DRIVE CHAIN TENSION Free Play 20 30 mm Park motorcycle up right on a firm and flat surface Ensure the motorcycle is in neutral position Measure the drive chain free play as shown The drive chain free play is 20 to 30 mm If the drive chain free play is found t...

Page 81: ...len key available in the tool kit Chain slackness beyond 30 mm will lead to chain slippage and may also cause increased wear rates to chain and sprockets Please ensure the both wheels are aligned correctly after adjusting the chain and before tightening the rear wheel spindle nut WARNING BATTERY AND MAINTENANCE The Motorcycle is provided with 12 V 12 Ah VRLA battery The battery must be periodicall...

Page 82: ... mm allen key available in the tool kit Pull the side panel outside for opening the same Pull battery strap belt downwards and release strap lock from battery strap bracket Disconnect the black negative ve coupler Remove the reservoir panel from right side panel Disconnect battery black negative ve terminal bolt by using 10 mm spanner ...

Page 83: ...ing 10 mm spanner Always disconnect the black negative ve battery cable first and then the red positive ve cable while removing the battery connections WARNING For checking the battery voltage contact Royal Enfield Authorised Service Centre or battery service centre NOTE Connect battery red positive ve terminal bolt Assemble battery into tray ASSEMBLY Remove battery from tray ...

Page 84: ...nel on the right side panel Tighten the button head screws 2 nos on the RHS reservoir panel Connect the red ve positive terminal after connect black ve negative terminal only CAUTION Clean the wire terminals free from corrosion and keep the terminals coated with petroleum jelly NOTE Keep the red ve positive terminal and ve negative terminal cables firmly connected to the respective battery termina...

Page 85: ...assembly Disconnect head lamp coupler Gently loosen and remove the headlamp rim screws 2 Nos from headlamp cowl by using HEADLAMP DISMANTLING screwdriver available in the tool kit Gently release the headlamp holding clips 4 nos from head lamp rim Remove the rim from head lamp The headlamp has a LED lighting system In the event of failure the headlamp LED assembly should be replaced Contact an Roya...

Page 86: ...mp holding clips 4 nos to head lamp rim Tighten and refit the headlamp rim screws 2 Nos to headlamp cowl HEADLAMP ASSEMBLY Connect head lamp coupler Refit the headlamp rim along with reflector assembly Tighten and refit the headlamp mounting screws both sides to headlamp cowl by using screwdriver RH LH ...

Page 87: ...n direction vertical direction only This may be required to increase the visibility and to help prevent the other riders vehicles passing nearby HEADLIGHT BEAM ADJUSTMENT Vertical adjusting screw TAIL LAMP LICENSE PLATE ILLUMINATOR The tail lamp A license plate illuminator B has a LED lighting system In the event of failure the entire tail lamp A license plate illuminator B assembly should be repl...

Page 88: ... using star screw driver Remove the lens cover and grommet from trafficator assembly Gently press and turn it anti clockwise to remove bulb from holder TRAFFICATOR BULB DISMANTLING Gently press and turn it clockwise to fix the bulb into holder Locate lens cover and grommet into trafficator assembly Tighten screw into trafficator assembly ...

Page 89: ...ition key and turn it anticlockwise Ŷ Pull the side panel outside for opening the same 燦燥燧燪燦燥燦燪燦燥燦燥燦燪燦燥燦燪燨燥燨燥燨燥 P No F1 66178088 10 F2 ALTERNATOR 30A INDICATOR 10A HORN 10A ABS 10A ABS 25A LIGHTING 15A ACCESSORY 10A MAIN 30A EFI 15A SPARE FUSE 10A SPARE FUSE 15A SPARE FUSE 30A F3 F4 F5 F6 F7 F8 F9 SF1 F1 F2 SF2 SF3 F3 F4 F5 F6 F7 F8 F9 ...

Page 90: ...ycle checked thoroughly and get the faults corrected immediately after experiencing any fuse failure Failure to do so may result in repeated fuse failure Usage of fuses other than specified rating or usage of any other conductive materials or low grade fuses will damage the complete electrical system Please ensure to replace a spare fuse in the holder at the earliest opportunity Any attempt to jum...

Page 91: ...ver available in the tool kit Take out the cover from air filter box Pull out filter element and check for dirt Clean filter element carefully Check for dust oil particles inside air filter box and clean carefully Usage of high pressure compressed air is not recommended to clean air filter element Fitment of air filter element is in the reverse order of removal process NOTE ...

Page 92: ...ways available in the fuel tank for the journey planned Check and correct tyre pressure if necessary Any loose fasteners Condition of the tyres Correct oil level in engine Working of all lights and horn Proper drive chain tension Clutch cable free play CHECK ALL OF THESE ASPECTS BEFORE LONG RIDE Tool kit Trafficator light and fuse Accelerator and clutch cable Spark plug spark plug cap and fuel hos...

Page 93: ...g Allen key to decrease preload to make it to first notch position Make the same adjustments on both sides uneven adjustment may lead to discomfort to the rider NOTE Adjusting the suspension requires a Allen key It is we recommend to use the Allen key that is given in your vehicle tool kit Extension tube to be used for leverage purposes Adjuster The best spring preload setting is achieved when it ...

Page 94: ...Front Rear Unladen One up Loading Rider only Rider upto 90 kg 1st 41 36 Laden Two up Rider Pillions Rider Pillion Accessories Upto a maximum of 180 kg payload Inc of rider weight pillion weight and accessories 5th 41 41 Ensure the preload is set equally on the LH and RH rear suspension REAR SUSPENSION SETTING ...

Page 95: ...tion Do not remove side panels while washing to avoid water entry Brush engine area with a recommend non corrosive solvent to remove dirt or grease Use low pressure water jet to clean Never spray water with great force on head lamp speedometer tripper flasher lights front and rear wheel hubs electrical connections and wires control cables spark plug battery ABS ECU EMS ECU side mirrors steering st...

Page 96: ...ent corrosion or rust build up Please do not use warm water for washing as it may damage the motorcycle due to chemical reaction with the salt After washing process once the motorcycle is completely dry it is recommended to apply anti corrosion spray on all the metal and chrome plated areas to protect the parts from corrosion It is recommended not to apply the anti corrosion spray on the brake dis...

Page 97: ... and gear shifter linkages drive chain etc with lube oil Polish the painted and plated surfaces using recommended automobile polishing wax Start the engine and allow to run at an idling speed for a few minutes to warm up engine Drive the motorcycle slowly apply both the brakes intermittently to dry up the water in brake pads Please clean wipe out water spoils completely inside the left side panel ...

Page 98: ...he battery in a cool dry and well ventilated place STORAGE PRECAUTIONS Cover the silencer with suitable bags to prevent moisture entry Set the motorcycle on its center stand Apply anti rust solutions on all plated parts Take care not to apply this solution on chrome rubber or painted parts Store motorcycle in a clean covered area free of moisture and dust For re use after storage it is preferable ...

Page 99: ...ee performance Symptom Observations Check for Remedy Engine does not start If the Ignition Engine kill switch in OFF position Switch ON ignition If inadequate fuel level in fuel tank Top up the fuel If the lights are dim weak horn sound Weak or discharged battery problem in charging circuit Contact Authorised service center If fuse is blown 1 Replace the fuse with same rating 2 Contact Authorised ...

Page 100: ... misfires runs erratically stops If any adulteration water in fuel Contact Authorised service center If the engine is too hot Switch OFF the engine and allow it to cool down Poor pickup If engine RPM raises disproportionately to the vehicle speed Adjust the clutch free play and contact Authorised service center ABS Anti lock Braking System If the ABS lamp continuously ON Contact Authorised service...

Page 101: ...ter shall be handed over only to an authorized recycling agent If any or Royal Enfield Service Centre The cleaning solvents or sprays whichever used for cleaning your bike shall be disposed in an environmentally friendly manner In case you want to dispose your vehicle considered as an end of life vehicle please handover the vehicle only to an authorized registered vehicle scrapping facility near y...

Page 102: ...ntenance must be shortened depending upon the severity of the driving condition or if the motorcycle is used in a very dust environment Contact the nearest Royal Enfield Authorised Service Centre for expert advice and to carry out the required maintenance PERIODICAL MAINTENANCE SI No DESCRIPTION PERIODICAL MAINTENANCE Whichever is earlier km x 1 000 0 5 5 10 15 20 25 30 35 40 45 50 Months 1 5 6 12...

Page 103: ... 24 30 36 42 48 54 60 4 Spark plug I I I I R I I I R I I 5 HT lead I I I I I I I I I I I 6 Rubber hose Air filter to throttle body I I I I I I I I I I I 7 Rubber hose Inlet manifold Adaptor I I I I I I I I I I I 8 Evaporative Emission Equipment rubber hoses I I I I I I I I I I I 9 Air filter element C C R C R C R C R C R Clean Replace more frequently if operated in dusty conditions ...

Page 104: ...under air filter box I I I I I I I I I I I 11 Throttle cable A A A A A A A A A A A 12 Clutch cable lever free play Adjust every 1000 km or earlier as required 13 Clutch lever front brake lever pivots Lubricate every 1000 km or earlier as required 14 Brake pads Front and Rear I I I I I I I I I I I 15 Brake fluid Front and Rear I I I I R I I I R I I 16 Rear brake pedal and gear change pedal pivot L ...

Page 105: ...Banjo Bolt Front and Rear I I I I I I I I I I I 18 Headstock bearings I I I I I I I I I I I 19 Rear Wheel Drive Chain Clean Lubricate and Adjust every 500 km or earlier as required or after riding in wet dusty muddy conditions 20 Rear wheel Cush rubbers I I 21 Battery terminals apply petroleum jelly C C C C C C C C C C C 22 Earth wire eyelet tightness I I I I I I 23 Tyre wear pattern front and rea...

Page 106: ...nting fasteners in vehicle for tightness I I I I I I I I I I I L Lubricate I Inspect Clean Adjust lubricate or replace if necessary R Replace C Clean A Adjust After first service engine oil and engine oil filter replacement is required every 12 months regardless of kilometre After first service valve clearance adjustment is required every 12 months regardless of kilometre For Maintenance after 50 ...

Page 107: ... by Royal Enfield 3 The warranty shall be applicable only if all the services are availed in the respective period kilometer ranges as per the schedule in the owner s manual from RE Authorised Dealer Service Centre 4 During the warranty period RE s obligations shall be limited to repairing replacing part s of the motorcycle for free only if the part s on examination is deemed to have a manufacturi...

Page 108: ... proper maintenance incorrect riding habits e Damages to engine management system parts like ECU throttle body sensors etc due to tampering which affects the performance of the motorcycle f Parts damaged due to accidents collision abuse etc g Irregularities not recognised as affecting the quality or function of the motorcycle such as slight vibration oil leakage discoloration of exhaust pipe bend ...

Page 109: ... resulting due to natural disaster i e earthquake fire and flood etc 8 Use only Royal Enfield approved parts and accessories Use of certain other manufacturer s performance parts will avoid your new motorcycle warranty 9 RE reserves the right to finally decide on all warranty claims 10 RE reserves the right to make changes in design of the motorcycle without any obligation to install these changes...

Page 110: ...andards then the Authorised Service Centre shall take necessary corrective measures and shall at its sole discretion repair or replace free of charge components of the emission control system to meet the required emission standards The method s of examination to determine the warranty conditions of the emission warranty related components will be at the sole discretion of Royal Enfield and or our ...

Page 111: ...removed for replacement under warranty will become the property of Royal Enfield Royal Enfield will not be responsible for the cost of transportation of the motorcycle to the nearest Authorised Service Centre or for any loss due to non availability of the motorcycle during the period of examination and repairs by Royal Enfield and or their Authorised Service Centre Royal Enfield will not be respon...

Page 112: ...e emission standard inspite of having maintained and used the motorcycle in accordance with the instructions in the owner s manual and having carried out such repairs and adjustments as may be required with a view to establish such compliance Production of a valid pollution under control certificate is necessary to claim emission warranty Produces the owner s manual and Log book for verification d...

Page 113: ...eter is not functioning or the odometer and or its reading has been changed tampered with so that the actual distance covered cannot be readily determined The motorcycle has been used for competitions races and rallies or for the purpose of establishing records On examination by Royal Enfield or its Authorised Dealer Service Centre if the motorcycle shows that any of the conditions stipulated in t...

Page 114: ...POLLUTION Always get your motorcycle checked to meet the emission regulations through an authorised emission checking centre Always carry a valid Pollution Under Control certificate with you as and if applicable by law Ensure that the periodical maintenance is carried out as stipulated in the owner s manual through a Royal Enfield Authorised Service Centre Use only Unleaded petrol 91 RON or higher...

Page 115: ...e are free from defects in materials and workmanship which may cause this motorcycle not to meet applicable regulations period of 24 Months from the date of first use of the motorcycle The Warranty period shall begin either on the date the motorcycle is delivered to the first retail purchaser or from the first date the motorcycle is used as a demonstrator or as a display and or trial motorcycle TH...

Page 116: ... motorcycle in which the odometer has been tampered with or the speedo cable has been disconnected for any reason or is broken and not replaced immediately due to which the exact distance covered cannot be determined 5 Normal aging of parts such as fuel hoses vapor hoses gaskets and rubber components RECOMMENDATIONS FOR REQUIRED MAINTENANCE It is recommended that the routine maintenance of the mot...

Page 117: ...he customer on their respective service activities Refer the periodic maintenance chart for the respective service activities S No Type of service Schedule Whichever is earlier Date Job card No km Dealer code Brief details of service 1 1st Free service 500 km 45 Days 2 2nd Free service 5 000 km 6 months 3 3rd Free service 10 000 km 12 months 4 4th Free service 15 000 km 18 months ...

Page 118: ...Royal Enfield Super Meteor 650 116 NOTES ...

Page 119: ...117 Royal Enfield Super Meteor 650 NOTES ...

Page 120: ...Royal Enfield Super Meteor 650 118 NOTES ...

Page 121: ...119 Royal Enfield Super Meteor 650 NOTES ...

Page 122: ...Royal Enfield Super Meteor 650 120 NOTES ...

Page 123: ...Royal Enfield recommanded Lubricants Royal Enfield recommanded add ons to maintain your vehicle ...

Page 124: ...Part No RAM00610 A Edition AbiX UXe 2022 ...

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