Royal Enfield Bullet 500, Owner'S Manual

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Model : Engine No:
Dealer's Name : Location:
Colour : Key Number :
Battery Number : Tyre Number : Front : Rear :
Area
Defect
Code
Measure
Defect
#1
Defect
#2
Defect
#3
Remarks
Engine / Vehicle Number Details DF Same
Battery Charging
D / NC / Weak
Cell Battery Voltage 12V-whereas
13.5 V
Replace oil & oil filter / Check Oil level (3 Drain
Bolts system Hex 19mm, 8mm X 2nos and
Hex 12mm head bolts)
EO - (Drained
Oil Level)
Fill 2.5 Litres (Capacity is
2.75 Litres) - Remove 3
Drain Bolts to Drain the
complete Oil
Clean Primary Oil Strainer screen - Clean
Ignition / Side Air Filter Box / Tool Box Lock /
Fuel Tank Lock
H / LF / NW Same
Fill Petrol - 5 Litres
Brake Lever Free Play EP / T 2-3 mm / (STD)
Caliper Mounting Bolts LF 2.7 to 3.0 Kgm
Front Wheel Rotation W / T / LF / N
Free ( Check Spokes
Looseness & Runout
Front Mudguard Alignment / Cover Tube
Rubbing
M / RB Straight
Front Wheel Nut LF 7.0 to 7.7 Kgm
Front Tyre Condition (Check Tyre Line Seating) WF Good
Front Tyre Pressure LESS 22 PSI
Clutch Operation H / N Smooth
Clutch Lever Free Play EP / V / T 2 - 3 mm
Accelerator Operation T / SY Smooth
Lever Brackets Tightness LF Tight
Switch Modules Tightness LF Tight
Steering Movement T Free
Handle Bar Positioning WF W.r.to Dot Punch
Lock Nut T- Stem LF 4.5 to 5.5 Kgm
Electrical Switch Operation NW / F No Defects
Neutral Lamp NW / F No Defects
Fuel Tap Operation H / NW Smooth / Main / Reserve
Fuel Leak L
No Leak ( Tank, Tap,
Carburetor)
Fuel Tank Alignment M Straight
Rear Brake Pedal Free Play T / EP 20 - 30 mm
Pedal Position w.r.t foot rest DF Same Level
Chain Tension T / EP 20 - 25 mm
Rear Wheel Rotation W / T / LF / N
Free (Check Spokes
Looseness & Runout)
Anchor Pin Nut LF 4.5 Kgm
Rear Mudguard Alignment M Straight
Rear Tyre Pressure LESS 32 PSI
Rear Tyre Condition (Check Tyre Line Seating) WF Good
RR Shock Absorber Operation / Adjustment H / N / AD Smooth
Battery Make :
Aggregate
CHASSIS / ENGINE
NUMBER
1
CONNECT BATTERY /
CHECK VOLTAGE
2
3
4
LOCK OPERATION 5
PETROL 6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
ENGINE OIL
FUEL SYSTEM
REAR WHEEL
CLUTCH
HANDLE BAR
CONTROLS &
ELECTRICAL SWITCH
OPERATIONS
FRONT WHEEL
PRE DELIVERY INSPECTION LIST
MODEL: BULLET 350 / ELECTRA / CLASSIC 350 / CLASSIC 500 / BULLET 500
(Max. online voltage)