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The lower front panel assembly is removed by lifting upwards and pulling forwards. Remove the canopy to gain
access to the Bezel or (Goal post trim) securing screws. The canopy is held in position by dimpled spring clips on
both the side flanges, remove by exerting an even pull forward. See Fig 11.

Remove the outer bezel/Goal post trim by unscrewing the four M4 taptite screws on the inner flanges and the four No
8 self tapping screws in the corners. 

It will be necessary to dismantle the burner from the convector box before installing the box in the opening, to
remove the burner, unscrew the two screws securing the fibre back/ side cheek assembly in position and remove,
remove the coal support shelf and burner inserts. Unscrew the two screws at the base of the aperture in the fascia
panel and withdraw the burner.

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With the gas supply pipe laid to the required position and the surround fitted and sealed to the chimney correctly –
this is to prevent any seepage of the flue products and to prevent any ingress of air into the flue from anywhere other
than the flue outlet of the fire.  The method to be used to secure the appliance in position is either screwed directly
onto the front face of the back panel through the mounting brackets or fixed to the internal side walls of the builders
opening using the four fixing brackets provided. These can be rotated to accommodate most openings, as shown in
Fig 14: plastic plugs and wood screws are supplied for these brackets.

It is very important when fitting the trim, that when it is secured in position, that the rear of the trim has an effective
seal with the back panel or fixing wall. ( A seal is fitted to the trim during manufacture).

Continue the supply and replace the burner ensuring that the rear legs locate in the two up-formed tags in the base
plate and complete the gas connection to the burner.  Replace the canopy.

NOTE: Before offering the convector box into the opening, the hearth should be protected from damage or scratches
that may occur during installation.

The complete installation should be tested for Gas soundness.

IT IS VERY IMPORTANT THAT THE RESTRICTOR PLATES ARE REMOVED AND THE SCREWS
REPLACED WHEN THE APPLIANCE IS INSTALLED INTO EITHER A PRE-CAST OR A 5in (125mm)
DIAMETER FLUE.

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1.

 

Locate the fibre back/side cheek assembly in position.

2.

 

Place the coal support shelf on the stainless steel channel, the machined groove on the underside of the shelf is
located on the rear flange of the channel.

3.

 

Place the two shaped burner inserts in channel between the two burner flame ports, (check that a minimum gap of
approx. 6mm is maintained between the rear of the burner insert and the front edge of the coal support shelf).

4.

 

Position the front simulated coal on the shelf provided above the control facia panel.  See fig 20.

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Position 3 large coals, 2 triangular and 4 large coals on edge (straddle the gaps of the coal support shelf and run
the strata front to rear) as the first layer (fig. 21). Place 4 medium as a second layer sitting on the gaps of the front
coals and resting against the rear coals.(fig 22). Finally place the remaining 5 small coals as shown in fig 23. Small
adjustments to the coal layout may be made to give the best visual appearance however, additional coals must
not be used.
  If any fibre component is lost or broken the appliance must not be used until a replacement is
obtained.

Page 7

Summary of Contents for Royal Belmont G20

Page 1: ...E MKII ROYAL BELMONT USERS Pages 2 3 INSTALLATION Pages4 8 AND SERVICING INSTRUCTIONS THIS CAT I2H APPLIANCE IS FOR USE ON NATURAL GAS G20 AT A SUPPLY PRESSURE OF 20 mbar IN GB and IE HAND THESE INSTRUCTIONS TO THE USER ...

Page 2: ...swept before installation It is recommended that the appliance is serviced annually by a competent person and the flue checked for satisfactory clearance of products and that there is no excessive build up of soot The curing effect of heating the coals will cause an initial odour which although not harmful may require additional ventilation until the odour has disappeared The appliance has a naked...

Page 3: ... underside of the shelf is located on the rear flange of the channel two additional location dowels are fitted to prevent the shelf being incorrectly placed 3 Place the two shaped burner inserts in channel between the two burner flame ports check that a minimum gap of approx 6mm is maintained between the rear of the burner insert and the front edge of the coal support shelf 4 Position the front si...

Page 4: ...projection from opening 140 mm With controls cover Min depth of openings See Figs 1 8 TYPE OF GAS G20 Only Supply Pressure 20 mbar 1mbar Cold GAS INPUTS Gross Maximum 5 42 kW 18500 Btu h Minimum 2 34 kW 8000 Btu h Pilot 0 26 kW 890 Btu h Main Injector Type Bray Cat 82 380 Or Stereomatic 046 19 196 68M Pilot Assembly SIT Oxy Pilot NG 9022 GAS CONNECTION 8 mm O D Tube WEIGHT 22 kg Note None of the m...

Page 5: ...ucted pre cast flues with a cross sectional area of 13000sq mm See Figs 6 8 127 Dampers register plates or incorrect flue terminals must not restrict the flues listed above The flue must only service a single appliance and not have any branches or traps that may impede the natural draught Any flue damper plate or restrictors shall be removed or fixed in the fully opened positions The front and bas...

Page 6: ...METER The gas connection to this appliance is made with 8mm o d rigid or semi rigid tube to a pressure test elbow situated on the L H side of the burner as shown below It is advisable to provide a means of isolating the gas supply to the appliance for servicing with either a restrictor elbow or isolation cock such as shown below Provision is made in the rear L Hand corner of the outer casing to al...

Page 7: ...the trim has an effective seal with the back panel or fixing wall A seal is fitted to the trim during manufacture Continue the supply and replace the burner ensuring that the rear legs locate in the two up formed tags in the base plate and complete the gas connection to the burner Replace the canopy NOTE Before offering the convector box into the opening the hearth should be protected from damage ...

Page 8: ...0mm inside the rear edge of the inner canopy and 70mm from the left hand side of the opening All the smoke must be drawn into the flue If spillage occurs allow a further 10 minutes Should spillage still occur examine the chimney for the fault and rectify The test should be carried out with all windows and doors closed if an extractor fan is situated in the room this test should be repeated with th...

Page 9: ...oal supports burner inserts front simulated coal and fibre back side cheek assembly To gain access to components below the burner assembly it has to be removed from the vent box case by disconnecting the gas supply at the inlet elbow and unscrewing the two screws at the base of the facia panel I TO CLEAN OR REPLACE THE INJECTOR Unscrew the compression nut connecting the gas supply to the elbow inj...

Page 10: ...981 Burner Inserts 2 42952 Front Coal Mould 40481 Set of Coals 42937 Fibre Back Panel 42953 HEAT INPUT 18 500 Btu h 5 42 kW GROSS ________________________________ _ Royal Cozyfires are manufactured by CROSSLEE plc Aber Park Industrial Estate Aber Road Flint Flintshire CH6 5EX Spares Tel 01422 203963 Fax 01422 204475 Service GSA Ltd 01703 516611 Customer Service 01422 200660 Fax 01422 206304 Techni...

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