Rover Clipper 405012x108A Owner'S Manual Download Page 49

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REPAIR PARTS

MODEL 405012x108A

F 050759L

ELECTRICAL SYSTEM

Key

No.

Part No.

Description

250x92

Harness, Light Wire

1001716

Socket, Light

090084

Bulb, Light

250x112

Harness, Chassis Wire

092556

Switch, Ignition

020729

Key, Ignition

091489

Nut, Hex

091488

Cap, Ignition

1001575

Switch, Limit

302031

Fuse

407078

Holder, Fuse

1002004

Solenoid

26x229

Screw, Mounting

15x116

Locknut

024x32

Cable, Battery Ground

26x229

Screw, Ground Cable

021075

Battery

002x82

Bolt, Carriage

014x79

Wingnut

054148

Boot, Battery Terminal Positive

250x67

Harness, Seat Switch Wire

094159

Switch, Seat Sensor

024x31

Cable

Summary of Contents for Clipper 405012x108A

Page 1: ...F 050759L Owner s Manual model 405012x108A...

Page 2: ...ound defective by the manufacturer or his agent The warranty period shall apply from the date of purchase for a period of 12 months for domestic use or 90 days for commercial use Warranty applies to A...

Page 3: ...y unleaded gasoline Service the air cleaner regularly Change oil regularly Use 10W 30 oil in summer Tune up the engine regularly Keep equipment in efficient operating condition Dispose of used engine...

Page 4: ...e watchful care of another responsible adult 2 Be alert and turn the engine off if children enter the area 3 Before and when backing look behind and down for small children 4 Never carry children or a...

Page 5: ...on Never let another person ride with you on the unit or on any accessories A passenger will make the unit harder to control block the visibility or distract the operator and is dangerous to the opera...

Page 6: ...he mower is not correctly assembled not operated correctly or not regularly serviced the mower can be dangerous The most important rule to follow is always use good judgement and common sense Mow safe...

Page 7: ...the grass bagger always stop the engine Before each use of the grass bagger check for cracks wear or deterioration Before you use the grass bagger replace a damaged part with a replacement part appro...

Page 8: ...ments or repairs without stopping the engine Disconnect the spark plug wire On or near roads watch out for traffic Direct discharge away from roads When mowing avoid areas where traction is unsure Loo...

Page 9: ...wn Objects Keep Bystanders Away Read User Instructions Before Operating This Machine 8 WARNING Do Not Use This Machine On Slopes Greater Than 15 Degrees 9 DANGER Keep People Especially Children Away F...

Page 10: ...art with the operator on the seat WARNING Before doing any assembly or mainte nance to the mower remove the wire from the spark plug PARTS BAG CONTENTS The fasteners and other loose parts are shown be...

Page 11: ...a support block of wood under the tractor 2 Make sure the valve stem is to the outside of the tractor Slide the front wheel on the spindle 3 Fasten each front wheel with washer washer and cotter pin...

Page 12: ...ting Hole Seat Hinge A B HOW TO ASSEMBLE THE STEERING WHEEL Tools Required 3 8 Socket Wrench Attach the steering wheel as follows A 25x3 C 17x146 1 Make sure the front wheels point forward 2 Slide the...

Page 13: ...he battery and battery tray 2 Remove the protective caps from the battery terminals 3 Use a 12 volt battery charger to charge the battery Charge at a rate of 6 amperes for one hour If you do not have...

Page 14: ...RTANT This unit is equipped with an internal combustion engine and must not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is e...

Page 15: ...EADLIGHT SWITCH The headlight switch is the first part of the ignition switch To use the lights with the engine running turn the key to the position for the lights IGNITION SWITCH Use the ignition swi...

Page 16: ...on Figure 6 1 Before you start the engine make sure the blade rotation con trol is in the DISENGAGE position 2 Move the blade rotation control to the ENGAGE position to rotate the blade s NOTE If the...

Page 17: ...orward to lower the mower housing and back to raise the mower housing Figure 8 2 When you ride on a sidewalk or road move the lift lever to the highest position and move the blade rotation control to...

Page 18: ...e pedal 8 Move the throttle control to the FAST position If you need to go faster or slower stop the unit and move the shift lever to another speed setting 9 Make sure the level of cut is still correc...

Page 19: ...retor cleaner in the fuel tank or permanent damage can occur CARBURETOR The factory settings for the carburetor are for most conditions If the engine is operated under the following conditions you can...

Page 20: ...k the blade If the blade is bent or damaged immediately replace the blade Also make sure the nut for the blade is tight 4 Keep the blade s sharpened Worn blades will cause the ends of the grass to tur...

Page 21: ...n WARNING Before you make an inspection adjust ment or repair to the unit disconnect the wire to the spark plug Remove the wire from the spark plug to prevent the engine from starting by accident NOTE...

Page 22: ...cut correctly and can cause an accident 8 Fasten the blade with the original washers and nut Make sure the outside rim of the Belleville washer is against the blade Figure 11 WARNING Always keep the...

Page 23: ...e belt See How To Replace The Mower Drive Belt If replacing the belt does not correct the problem take the unit to an authorized service center 8 Move the blade rotation control to the DISENGAGE posi...

Page 24: ...hen 1 going up a hill 2 pulling a heavy load or 3 the unit will not move forward Adjust the clutch as follows WARNING Before you make an inspection adjust ment or repair to the unit disconnect the wir...

Page 25: ...t the black cable from the negative terminal Figure 19 2 Disconnect the red cable from the positive terminal 3 Lift the battery tray and the battery out of the unit HOW TO CLEAN THE BATTERY 1 Remove t...

Page 26: ...r the fuel line the fuel tank must be empty If the fuel filter is dirty the engine will run rough and have less performance Remove the old filter Figure 21 Replace the old filter with a new filter Use...

Page 27: ...mower drive belt is against the stack pulley Also make sure the mower drive belt is not twisted 3 Attach the front hanger to the axle support with the hanger rod Fasten with the fasteners as shown Se...

Page 28: ...osition 5 Loosen the left and right adjuster knobs Figure 25 Push down on each side of the mower housing Make sure both sides of the mower housing are setting on a flat surface Also make sure the lift...

Page 29: ...t Figure 29 Pull the motion drive belt over the shifter bracket Adjuster Nut Hair Pin Shift Link Shifter Bracket Motion Drive Belt Figure 29 8 To remove the motion drive belt from the stack pulley pul...

Page 30: ...o make sure the belt is not twisted 6 Make sure the motion drive belt is inside all the belt guides Figure 27 Figure 28 7 Attach the adjuster nut and shift link to the adjuster bracket with a hair pin...

Page 31: ...rive belt Pull the belt retainer away from the right mandrel pulley Put the belt around the right mandrel pulley 6 Pull the belt retainer away from the left mandrel pulley Put the belt around the left...

Page 32: ...ke sure the washer hold the hub caps in place Rear Wheel 1 Install the washers and spacer onto the axle as shown in Figure 35 2 Mount the square key in the key slot See Figure 35 3 Make sure the valve...

Page 33: ...ing parts 1 Move the lever for the blade rotation control to the ENGAGE position 2 Clean the top of the mower housing 3 Move the lever for the blade rotation control to the DISENGAGE position 4 Again...

Page 34: ...tank Clean the fuel line Replace the fuel filter PROBLEM A hot engine causes a decrease in power 1 Clean the air screen 2 Check the oil 3 Adjust the carburetor 4 Replace the fuel filter PROBLEM Exces...

Page 35: ...NOTES 35 F 050759L...

Page 36: ...5012x108A 36 F 050759L CHASSIS HOOD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 24 21 22 23 25 26 27 54 29 28 53 32 33 34 35 31 36 37 38 16 39 40 41 42 50 16 16 43 44 45 16 46 47 16 16 2 49 70...

Page 37: ...01805 Housing Headlamp 29 1001799E701 Bracket Lower Pivot 30 690482E701 Support Battery 31 26x270 Screw 32 26x238 Screw 33 1001491 Bearing Steering 34 1001584E701 Dash 35 26x201 Screw 36 093007E701 Pa...

Page 38: ...08A 38 F 050759L MOTION DRIVE 1 2 3 4 5 6 7 8 9 10 12 11 13 14 15 16 60 18 19 20 17 21 6 55 22 23 25 26 27 28 30 31 32 33 35 17 41 29 17 40 39 40 38 45 37 46 49 48 50 53 51 52 47 36 8 61 43 56 44 54 5...

Page 39: ...28 094038E700 Lever Brake Clutch 29 015x98 Nut 30 037x87 Belt Motion Drive 31 094031 Z Yoke Shift 32 0031x6 Pin Hair 33 017x38 Washer 34 690369 Spacer 35 06x105 Bolt 36 Transaxle DANA 37 015x88 Nut 38...

Page 40: ...PARTS MODEL 405012x108A 40 F 050759L STEERING 1 2 4 5 6 7 8 9 10 11 12 15 6 13 30 30 30 17 18 30 14 30 19 16 26 24 21 22 23 25 27 24 25 22 23 28 29 25 25 30 33 35 36 19 31 31 32 38 20 20 37 40 39 34 3...

Page 41: ...Bolt 19 030x49 Pin Cotter 20 690150 Bearing 21 094576E701 Spindle Assembly Left 22 01x111 Bolt 23 17x104 Washer 24 017x53 Z Washer 25 015x84 Nut Flange 26 1001460E701 Axle Assembly 27 095329E701 Drag...

Page 42: ...8A 42 F 050759L MOWER HOUSING SUSPENSION 1 2 3 4 5 6 7 8 14 14 9 10 11 12 12 11 13 14 15 16 17 18 19 20 20 21 22 22 23 24 24 24 25 25 11 15 27 26 26 24 25 15 33 34 36 37 32 32 38 31 24 30 25 41 43 15...

Page 43: ...094018E701 Bracket PTO 18 165x119 Spring 19 690394E701 Crank PTO 20 690212E701 Link Lift 21 690122E701 Link Lift Handle 22 17x168 Washer 23 017x57 Washer 24 0031x4 Pin Hair 25 017x91 Z Washer 26 002x8...

Page 44: ...25 24 12 8 22 20 19 9 5 47 10 13 14 11 15 16 17 51 18 5 22 22 21 23 22 17 33 50 53 14 22 26 5 28 5 48 23 22 17 22 22 27 24 26 10 11 8 20 21 5 23 22 30 29 17 14 13 47 15 9 5 19 31 32 33 44 43 42 33 33...

Page 45: ...lt Shoulder 25 690408E701 Arm Idler 26 166x41 Spring 27 094047E701 Pad Assembly Right Brake 28 094145E701 Bracket Assembly Brake 29 166x42 Spring 30 094142E700 Bracket Suspension 31 091770E700 Plate 3...

Page 46: ...REPAIR PARTS MODEL 405012x108A 46 F 050759L ENGINE MOUNT 1 6 7 8 9 10 11 12 13 14 15 15 21 22 22 21 2 3 4 5 26 30 31 9f 9a 9d 9b 9b 9c 23 23 9e 32...

Page 47: ...9b 091309 Gasket Muffler 9c 095207 Adapter Muffler 9d 06x103 Screw Adapter 9e 009x59 Bolt Muffler 9f 092378 Lock Screw 10 0025x7 Bolt Engine Mount 11 690439 Z Stack Pulley Assembly 12 019x35 Lockwashe...

Page 48: ...REPAIR PARTS MODEL 405012x108A 48 F 050759L ELECTRICAL SYSTEM 24x32 94159 24x31 92556 94613 MAIN HARNESS 250x112 SEAT 250X67 LIGHT 250X92 1001575 1001575 21075 1 2 3 4 5 6 4 8 7 9 10 11...

Page 49: ...Ignition 020729 Key Ignition 091489 Nut Hex 091488 Cap Ignition 4 1001575 Switch Limit 5 302031 Fuse 407078 Holder Fuse 6 1002004 Solenoid 26x229 Screw Mounting 15x116 Locknut 7 024x32 Cable Battery...

Page 50: ...50 F 050759L...

Page 51: ...9 Mower Drive 31 Blade 22 Blade Rotation Control 23 Clutch 24 Drive Brake 24 Filter Fuel 26 Fuse 33 Headlight 33 Install Wheels 32 Lubrication 26 Mower Housing Clean 33 Install 27 Level 28 Remove 27 M...

Page 52: ...52 F 040736L...

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