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ROTREX.COM 

 

Initial Start-up 

To ensure proper traction fluid circulation and adequate lubrication, it is important to 
prime the oil system before the engine is started for the first time after the supercharger 
installation.  

The priming process is done most easily with all oil components in place and installed. 

1.  Carefully fill the oil canister with traction fluid without exceeding the maximum 

mark on the dipstick. The oil level is measured with the thread of the dipstick 

cap fully engaged. 

2.  The banjo bolt at the oil line attached to the supercharger inlet marked 

IN

 

should be loosened a couple of turns allowing air to escape the system. 

3. 

Carefully

 apply pressurized air to the oil filler hole at the 

top of the canister. 

Do not

 pressurize the system to more 

than one bar or 15psi. Use a rag or a sponge as a seal 

between the air gun and the canister. 

4.  When oil appears at the oil inlet, tighten the banjo bolt and the system is 

primed. 

5.  Carefully top up the oil canister to the maximum mark on the dipstick. 

6.  Turn on the engine and rev it to 2-3000 rpm and make sure the oil starts 

flowing by visual inspection, looking into the oil canister. Do not rev the engine 

more than specified as this can cause damage to the supercharger. Carefully 

top up the oil canister to the max marking on the dipstick. 

7.  Let the engine idle for 5 minutes while checking the oil system for leaks 

8.  Check the oil level using the correct procedure (see page 9) 

9.  A run-in period of 100 km (65 miles) is highly recommended. During this run-in 

period, drive the vehicle carefully and avoid unnecessary revving and heavy 

acceleration 

IMPORTANT! 

Under no circumstances can the canister run dry; this will cause immediate 
catastrophic failure.

 

 

Summary of Contents for C-range

Page 1: ...Rev 10 Rotrex C range Superchargers Setup and Maintenance...

Page 2: ...ints 05 Lubrication system 06 The oil system components 07 Routing of the oil lines 07 Connect the components 09 Initial start up 10 Oil level checking and maintenance 10 Testing 11 Oil and filter cha...

Page 3: ...tempt to install this product before discussing the details with your Rotrex dealer Make sure you have the necessary technical knowledge and experience with forced induction systems In case there are...

Page 4: ...avoid engine damage make sure to run the appropriate fuel grade octane If any sign of knocking is detected immediately discontinue running the engine under boost conditions until the problem has been...

Page 5: ...te the Rotrex supercharger within 15 to horizontal flat surface facing down This will prevent oil spills and prevent the oil pump from failing Failure to do so may lead to oil spills and oil pump star...

Page 6: ...cation circuit provided with the kit is an integrated and essential part of the supercharger system To ensure performance and durability Carefully follow the instructions provided with your kit on how...

Page 7: ...e traction fluid is corrosive to some materials 1 Oil canister fitted with dipstick in the blue cap 2 Inline oil filter 3 2 x oil canister brackets 4 8 x hose clamps 5 4 x banjo and banjo bolts 6 8 x...

Page 8: ...arge radius bends when routing the oil hoses and avoid any sharp bends and kinks Prime the oil system correctly prior to initial start up see page 9 Connect the components IMPORTANT Tightening torque...

Page 9: ...end of the hose to the oil inlet using the banjo fitting and banjo bolt Make sure to use a copper washer on each side of the banjo fitting to prevent leaks 6 Now press the filter studs into the hose...

Page 10: ...em to more than one bar or 15psi Use a rag or a sponge as a seal between the air gun and the canister 4 When oil appears at the oil inlet tighten the banjo bolt and the system is primed 5 Carefully to...

Page 11: ...the oil level while the engine is kept running at 2 3000 rpm The correct oil level is between the min and max marking of the dipstick measured with the thread of the cap fully engaged IMPORTANT The pr...

Page 12: ...make sure it never empties Continue to pour in Rotrex traction oil until approximately 800ml has been flushed through the system and then stop the engine 9 Remount the canister s oil inlet hose and re...

Page 13: ...unit To change the pulley carefully follow the below procedure Disconnect the battery Remove the belt from the pulley Without rotating the pulley carefully loosen the 6 x M6 Torx30 bolts from the pull...

Page 14: ...r general issues please contact your Rotrex dealer or see rotrex com for all specifications and requirements of the Rotrex supercharger system If the Rotrex supercharger has been disassembled has had...

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