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ENGLISH

 23 

4.5

 

Welding Process 

The welding process is monitored for its entire duration applying the 
welding parameters computed for the fitting. 

4.6

 

End of Welding 

The welding process was completed successfully if the actual welding time 
shown on the screen is 0, the green LED (End) is on, and at the same time 
the audible signal can be heard twice. 

4.7

 

Welding Aborted 

The welding process has caused errors if the red LED (Fault) is on and the 
audible signal buzzes intermittently. Additionally, an error code is dis-
played on the screen. 

An error has to be reacted to by pressing the STOP key. 

4.8

 

Cooling Time 

The cooling time as given in the fitting manufacturer’s instructions has to 
be respected. Note that during that time, no external forces must be 
applied to the pipe fitting joint which is still warm. 

4.9

 

Returning to the Start of Welding 

After welding is finished, disconnecting the welded fitting from the weld-
ing unit will cause the unit to return to the start of welding. An additional 
safety feature prevents a given electro fusion fitting from being welded 
twice inadvertently: after a properly completed or an aborted welding 
operation, the welding unit first has to be disconnected from the fitting 
to be ready for the next welding. 

Summary of Contents for ROWELD ROFUSE Sani 160

Page 1: ...www rothenberger com manuals ROWELD ROFUSE Sani 160 5 4230 ...

Page 2: ...ien Bij schade door bedieningsfouten komt de garantieverlening te vervallen Technische wihzigingen voorbehouden CE KONFORMITÄT CE CONFORMITY CONFORMITÉ EC KONFORMITEIT Andere Normen Other Standards Autres normes Andere standaarden EG Richtlinie 89 336 EWG EG Niederspannungsrichtlinie 73 23 EWG EN 292 1 EN 292 2 EN 60242 CE KONFORMITÄTSERKLÄRUNG EC DECLARATION OF CONFORMITY DECLARATION CE DE CONFOR...

Page 3: ...ons and is equipped with the appropriate safety features Before shipment it was checked for operation reliability and safety In the event of errors of handling or misuse however the following may be exposed to hazards the operator s health the ROWELD ROFUSE Sani 160 and other hardware of the operator the efficient work of the ROWELD ROFUSE Sani 160 All persons involved in the installation operatio...

Page 4: ...e unit in a humid or wet environment or while it is raining Do not use it close to flammable materials such as liquids and gases Avoid any contact with acids and other corrosive chemicals 1 5 Cleaning the Welding Unit The ROWELD ROFUSE Sani 160 must not be sprayed with or immersed in water Use a dry piece of cloth to remove dirt from the unit 1 6 Checking the Welding Unit for Damage Each time befo...

Page 5: ... the mains socket when the unit is not used 1 13 Storing the Welding Unit Safely Store the unit in a safe locale Dry lockable locales located at some height are particularly suited the more so if they are out of the reach of children 1 14 Protecting Yourself from Electrocution Connect the unit only to power supply socket equipped with an equip ment grounding contact In an environment that is humid...

Page 6: ...19 Protecting Yourself from High Temperatures in the Fitting Caution Be careful not to touch the fitting being welded or its immedi ate vicinity while welding is in progress and after it was finished Tem peratures in these pieces may be as high as up to 200 C 1 20 Protecting Yourself from the Electrical Voltage in the Fit ting Caution The voltage at the contact terminals of the fitting may be as h...

Page 7: ... serviced at least every twelve months In Germany keep in mind the follow up check under BGV A2 Transport Storage Shipment The ROWELD ROFUSE Sani 160 is shipped in a cardboard box Store the ROWELD ROFUSE Sani 160 in the box dry and protected from humidity When shipped the welding unit should be placed into the box at any time 3 Principle of Operation The ROWELD ROFUSE Sani 160 allows joining with ...

Page 8: ...er spirit or suit able alcohol Make sure nobody touches the cleansed surface and secure pipe and fitting for the welding operation 4 3 Turning the Welding Unit On After connecting the power supply cord to 230V mains power turn the welding unit on using the main switch The unit then performs an auto test All three LEDs are on briefly simultaneously to indicate that the unit is ready for operation F...

Page 9: ...on the screen An error has to be reacted to by pressing the STOP key 4 8 Cooling Time The cooling time as given in the fitting manufacturer s instructions has to be respected Note that during that time no external forces must be applied to the pipe fitting joint which is still warm 4 9 Returning to the Start of Welding After welding is finished disconnecting the welded fitting from the weld ing un...

Page 10: ...n fitting or the heater coil is defective 5 4 Low Voltage The input voltage is below 180 V Adjust generator output voltage 5 5 Overvoltage The input voltage is above 280 V Adjust generator output voltage 5 6 Temperature Error or Temperature Sensor Defective The measured ambient temperature is outside the operating range of the welding unit i e below 5 C or over 40 C If this error is displayed duri...

Page 11: ...ENGLISH 25 5 10 Fitting Already Welded After welding was finished the fitting was not disconnected from the welding unit and the user attempted to weld the same fitting a second time E9 ...

Page 12: ...e power supply line is faulty The unit is defective There is a general problem with the power supply 6 2 After connecting the fitting the yellow check LED does not light up welding is impossible Possible causes The contact terminals are not properly connected The contact terminals are dirty The welding cable is faulty The weld fitting is defective The weld fitting is unsuitable The unit is defecti...

Page 13: ...Frequency 40 Hz 70 Hz Power 1200 VA 80 ED Protection Index IP 44 Primary Current max 10 A Ambient Temperature 5 C to 40 C Max Output Current 5 A Measuring Tolerance Temperature 5 Curent 2 Unit Dimensions L 120 mm W 160 mm H 77 mm Welding Cable Length 3 m Power Supply Cord Length 2 5 m ...

Page 14: ...9 Accessories and Spares for ROWELD RO FUSE Sani 160 Aluminium Carrying Case ROWELD ROFUSE Sani 160 User s Manual Manual Scraper 10 Disposal Parts of the machine are reusable materials and can be recycled Ap proved and certified recycling companies are available for this For the environmentally friendly disposal of the non recyclable parts e g elec tronic scrap please ask your responsible waste au...

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