Rotabroach RHINO 4 Operator'S Manual Download Page 10

Issue 

         July 

2004 

 

-  - 

9

[8] 

ROTABROACH CUTTERS FOR RAIL DRILLING MACHINES 

 
All cutters have a 3/4" dia. shank. 
 

ALWAYS ENSURE THAT THE MACHINE IS SWITCHED OFF

 

 
Take the chosen cutter and insert into its shank the appropriate pilot.  Place the assembly, 
correctly aligning the drive flats, into the arbor bore and securely fasten the socket screws 
with the hexagon key. 
 

 

RCV SERIES 

(High wear)

 

CRWC SERIES 

(Carbide Tipped)

 

Dia. mm

 

Part No

 

Pilot No

 

Part No

 

Pilot No

 

18 RCV180 

RA359 

CRWC18 

RA3047 

19 RCV190 

RA3047 

CRWC19 

RA3047 

20 RCV200 

RA3047 

CRWC20 

RA3047 

21 RCV210 

RA3047 

CRWC21 

RA3047 

22 RCV220 

RA3047 

CRWC22 

RA3047 

23 RCV230 

RA3047 

CRWC23 

RA3047 

24 RCV240 

RA3047 

CRWC24 

RA3047 

25 RCV250 

RA3047 

CRWC25 

RA3047 

26 RCV260 

RA3047 

CRWC26 

RA3047 

27 RCV270 

RA3047 

CRWC27 

RA3047 

28 RCV280 

RA3047 

CRWC28 

RA3047 

29 RCV290 

RA3047 

CRWC29 

RA3047 

30 RCV300 

RA3047 

CRWC30 

RA3047 

31 RCV310 

RA3047 

CRWC31 

RA3047 

32 RCV320 

RA3047 

CRWC32 

RA3047 

33 RCV330 

RA3047 

CRWC33 

RA3047 

34 RCV340 

RA3047 

CRWC34 

RA3047 

35 RCV350 

RA3047 

CRWC35 

RA3047 

36 RCV360 

RA3047 

CRWC36 

RA3047 

 
 
 
 
 
 
 

WHEN ORDERING CUTTERS AND PILOTS ALWAYS QUOTE SERIES TYPE 

AND PART NUMBER

 

 
 
 
 
 
 

Summary of Contents for RHINO 4

Page 1: ...el RD074 OPERATOR S MANUAL Approved in accordance with GM RT1310 Issue 2 CEF Number 12280 This machine Serial No is CE approved IN 301 01 RLL222 SAFETRACK BAAVHAMMAR AB L Moelleberga 245 93 Staffansto...

Page 2: ...e assembly parts list 12 13 11 Exploded view of arbor spindle drive parts list 14 15 12 Exploded view of arbor spindle feed parts list 16 17 13 Exploded view of base plate assembly 18 19 14 Exploded v...

Page 3: ...50mm 420mm 380mm Net Weight 18 5kgs Maximum hand arm vibration magnitude measured at handle during operation in accordance with ISO5349 3 8 m s Estimate of likely daily vibration exposure Operation on...

Page 4: ...ly dropped always thoroughly examine the machine for signs of damage and check that it functions correctly before trying to cut a hole Regularly inspect the machine and check that nuts and screws are...

Page 5: ...pecifically formulated to significantly enhance the performance and life of the cutting tool and improve the quality and surface finish of the hole Avialable in 1 litre RD208 5 litre RD229 25 litre RD...

Page 6: ...refuelling Before fuelling clean the filler cap and the area around it to ensure that no dirt falls into the tank Petrol vapour pressure may build up inside the gas tank In order to reduce the risk of...

Page 7: ...ons see Section 2 Safety Procedures Ensure that the sump oil level is to the correct level Ensure the machine is clamped firmly in position on the rail Ensure on off switch RD4748 is set to 1 Unscrew...

Page 8: ...pull the engine start cord with a quick progressive movement until the engine starts then release the cord handle When the engine has reached it s operating temperature the cold start lever can be mo...

Page 9: ...gulate the flow by adjusting the needle valve RD4217 As the cutter approaches the rail the automatic throttle will increase the engine speed to ensure maximum speed before cutting the hole Once drilli...

Page 10: ...RA359 CRWC18 RA3047 19 RCV190 RA3047 CRWC19 RA3047 20 RCV200 RA3047 CRWC20 RA3047 21 RCV210 RA3047 CRWC21 RA3047 22 RCV220 RA3047 CRWC22 RA3047 23 RCV230 RA3047 CRWC23 RA3047 24 RCV240 RA3047 CRWC24 R...

Page 11: ...ded hole If not remove the vent pipe plug 2 and fill with Renogear V220EP or equivalent The open end of the vent pipe is located within the lifting handle and should always be replaced in this positio...

Page 12: ...ean X Clean adjust X Spark plug Replace X Fuel tank filter Clean X Idle speed Check adjust X Valve clearance Check adjust X Combustion chamber Clean X Fuel tubes Check X Technical specifications Inlet...

Page 13: ...Issue 1 28 09 00 PAGE 12 10 EXPLODED VIEW OF ARBOR SPINDLE ASSEMBLY...

Page 14: ...770 1 8 COOLANT FEED TUBE RD3710 1 29 OILSEAL RD4704 1 9 O RING RD4702 1 30 OILSEAL PROTECTION RING RD3718 1 10 COOLANT TUBE CLAMP SCREW RD3713 1 31 M4 C SUNK SKT HD SCREW RD4721 4 11 O RING RD4703 1...

Page 15: ...Issue 1 28 09 00 PAGE 14 11 EXPLODED VIEW OF ARBOR SPINDLE DRIVE...

Page 16: ...4 SHCS RD4728 4 9 M4 SHAKEPROOF WASHER RD4069 4 2 SHAFT COVER RD3746 1 10 KEY RD3771 1 3 O RING RD4737 1 11 M6 WASHER RD4207 4 4 MAIN HOUSING RD3747 1 12 M6 NYLOC NUT RD4223 4 5 GEAR SET RD4742 1 13 H...

Page 17: ...Issue 1 28 09 00 PAGE 16 12 EXPLODED VIEW OF ARBOR SPINDLE FEED...

Page 18: ...1 3 CAPSTAN SPINDLE HOUSING RD3712 1 14 O RING RD4727 2 4 FLANGED OILITE BUSH RD4724 2 5 MAIN HOUSING RD3747 1 16 CAPSTAN SPINDLE HOUSING RD3757 1 6 FEED GEAR RD3705 1 17 THROTTLE LINK RD3755 1 7 FEE...

Page 19: ...Issue 1 28 09 00 PAGE 18 13 EXPLODE VIEW OF BASE PLATE ASSEMBLY...

Page 20: ...PARTS LIST FOR BASE PLATE ASSEMBLY Item Description Part No Quantity Item Description Part No Quantity 1 M6 C SNK SET SCREW RD4722 4 4 CLAMP BLOCK RD3715 1 2 6MM DOWEL RD4242 4 5 SIDE PLATE RH RD3732...

Page 21: ...Issue 1 28 09 00 PAGE 20 14 EXPLODED VIEW OF RAIL CLAMP ASSEMBLY...

Page 22: ...STAN RY4062 1 14 SCREW RY4325 1 4 PIN RY4063 1 15 RIVET RY4074 4 5 COLLAR RY4064 1 16 GUARD PLATE RY4075 1 6 WORM RY4065 1 17 PIVOT PIN RY4076 1 7 THRUST WASHER RY4066 1 18 LUBRICATION NIPPLE RY4077 1...

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